EVO: Electrical System - Sub-02M

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====== EVO: Electrical System - Sub-02M ======
====== Pics and Information on stock EVO Battery Trays and Parts ======

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|Year|Model|Battery Tray|Notes|
|1983-1993|All|66191-83|  |
|1994-1996|All|66194-94|  |
|1997|All|66194-94A|  |
|1998-2003|All (except 883R)|66194-98|  |
|2002-2003|883R|62951-02 (black)|  |
|2004-2006|All|66194-04 \\ 66194-04B (2006)|  |
|2007-2009|All|66194-04C|  |
|2010-2013|All|66194-04D|  |
|2014-2016|All|66000031|  |


===== 1983-1993 Battery Tray / Parts =====
Battery tray part# (66191-83). \\

{{:techtalk:evo:elec:1983-1993_sportster_battery_tray_pic1_by_c3cycle.com.jpg?direct&300|}} ((photo courtesy of c3cycle.com, Link to site:https://www.c3cycle.com/)) {{:techtalk:evo:elec:1983-1993_sportster_battery_tray_pic2_by_c3cycle.com.jpg?direct&300|}} ((photo courtesy of c3cycle.com, Link to site:https://www.c3cycle.com/)) \\

{{:techtalk:evo:elec:1983-1993_sportster_battery_tray_pic3_by_c3cycle.com.jpg?direct&300|}} ((photo courtesy of c3cycle.com, Link to site:https://www.c3cycle.com/)){{:techtalk:evo:elec:1983-1993_sportster_battery_tray_pic4_by_c3cycle.com.jpg?direct&300|}} ((photo courtesy of c3cycle.com, Link to site:https://www.c3cycle.com/)){{:techtalk:evo:elec:1983-1993_sportster_battery_tray_pic5_by_c3cycle.com.jpg?direct&300|}} ((photo courtesy of c3cycle.com, Link to site:https://www.c3cycle.com/)) \\
===== 1994-1996 Battery Tray / Parts =====
Battery tray part# (66194-94). \\
The pad (66103-74A) that sits under the battery is available as James Gasket# (JGI-66103-74-A).  \\

{{:techtalk:evo:elec:1994-1996_sportster_battery_tray_pic1_by_americanbikestrippers.jpg?direct&300|}} ((photo by Ebay seller, americanbikestrippers, [[https://www.ebay.com/str/AmericanBikestrippers?_trksid=p2047675.l2563|Ebay store link]] and [[https://www.ebay.com/itm/Harley-Sportster-Sport-XL1200s1996-Battery-Tray/254775512597?hash=item3b51cdce15:g:dPwAAOSwDTdfrDQy|Auction link on date of posting]] )) {{:techtalk:evo:elec:1994-1996_sportster_battery_tray_pic2_by_americanbikestrippers.jpg?direct&300|}} ((photo by Ebay seller, americanbikestrippers, [[https://www.ebay.com/str/AmericanBikestrippers?_trksid=p2047675.l2563|Ebay store link]] and [[https://www.ebay.com/itm/Harley-Sportster-Sport-XL1200s1996-Battery-Tray/254775512597?hash=item3b51cdce15:g:dPwAAOSwDTdfrDQy|Auction link on date of posting]] )) {{:techtalk:evo:elec:1994-1996_sportster_battery_tray_pic3_by_americanbikestrippers.jpg?direct&300|}} ((photo by Ebay seller, americanbikestrippers, [[https://www.ebay.com/str/AmericanBikestrippers?_trksid=p2047675.l2563|Ebay store link]] and [[https://www.ebay.com/itm/Harley-Sportster-Sport-XL1200s1996-Battery-Tray/254775512597?hash=item3b51cdce15:g:dPwAAOSwDTdfrDQy|Auction link on date of posting]] )) \\

{{:techtalk:evo:elec:1994-1996_sportster_battery_tray_pic4_by_americanbikestrippers.jpg?direct&300|}} ((photo by Ebay seller, americanbikestrippers, [[https://www.ebay.com/str/AmericanBikestrippers?_trksid=p2047675.l2563|Ebay store link]] and [[https://www.ebay.com/itm/Harley-Sportster-Sport-XL1200s1996-Battery-Tray/254775512597?hash=item3b51cdce15:g:dPwAAOSwDTdfrDQy|Auction link on date of posting]] )) {{:techtalk:evo:elec:1994-1996_sportster_battery_tray_pic6_by_americanbikestrippers.jpg?direct&300|}} ((photo by Ebay seller, americanbikestrippers, [[https://www.ebay.com/str/AmericanBikestrippers?_trksid=p2047675.l2563|Ebay store link]] and [[https://www.ebay.com/itm/Harley-Sportster-Sport-XL1200s1996-Battery-Tray/254775512597?hash=item3b51cdce15:g:dPwAAOSwDTdfrDQy|Auction link on date of posting]] )) {{:techtalk:evo:elec:1994-1996_sportster_battery_tray_pic8_by_americanbikestrippers.jpg?direct&300|}} ((photo by Ebay seller, americanbikestrippers, [[https://www.ebay.com/str/AmericanBikestrippers?_trksid=p2047675.l2563|Ebay store link]] and [[https://www.ebay.com/itm/Harley-Sportster-Sport-XL1200s1996-Battery-Tray/254775512597?hash=item3b51cdce15:g:dPwAAOSwDTdfrDQy|Auction link on date of posting]] )) 

\\
===== 1997 Battery Tray / Parts =====
Battery tray part# (66194-94A). \\
In 97, the MoCo added 2 rubber bumpers (60429) to the back of the tray along with a beefier rubber pad (66214-97) for the battery to sit on. \\
The pad slips into the corner holes to protect the battery wires from getting cut by the tray. \\

{{:techtalk:evo:elec:1997_battery_tray_by_rileysusedmotorcycleparts_pic1.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-1997-Sportster-1200-91-97-883-Battery-Tray-Box-Holder-66194-49a/264940976302?_trkparms=aid%3D1110018%26algo%3DHOMESPLICE.COMPLISTINGS%26ao%3D1%26asc%3D20200423103927%26meid%3Db8fdda058ccc4c9480e3dcff06da1ac6%26pid%3D100013%26rk%3D3%26rkt%3D12%26sd%3D154139205243%26itm%3D264940976302%26pmt%3D1%26noa%3D0%26pg%3D2047675%26algv%3Ddefault%26brand%3DHarley-Davidson&_trksid=p2047675.c100013.m1986|Auction link on date of posting]] )) {{:techtalk:evo:elec:1997_battery_tray_by_rileysusedmotorcycleparts_pic2.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-1997-Sportster-1200-91-97-883-Battery-Tray-Box-Holder-66194-49a/264940976302?_trkparms=aid%3D1110018%26algo%3DHOMESPLICE.COMPLISTINGS%26ao%3D1%26asc%3D20200423103927%26meid%3Db8fdda058ccc4c9480e3dcff06da1ac6%26pid%3D100013%26rk%3D3%26rkt%3D12%26sd%3D154139205243%26itm%3D264940976302%26pmt%3D1%26noa%3D0%26pg%3D2047675%26algv%3Ddefault%26brand%3DHarley-Davidson&_trksid=p2047675.c100013.m1986|Auction link on date of posting]] )) {{:techtalk:evo:elec:1997_battery_tray_by_rileysusedmotorcycleparts_pic3.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-1997-Sportster-1200-91-97-883-Battery-Tray-Box-Holder-66194-49a/264940976302?_trkparms=aid%3D1110018%26algo%3DHOMESPLICE.COMPLISTINGS%26ao%3D1%26asc%3D20200423103927%26meid%3Db8fdda058ccc4c9480e3dcff06da1ac6%26pid%3D100013%26rk%3D3%26rkt%3D12%26sd%3D154139205243%26itm%3D264940976302%26pmt%3D1%26noa%3D0%26pg%3D2047675%26algv%3Ddefault%26brand%3DHarley-Davidson&_trksid=p2047675.c100013.m1986|Auction link on date of posting]] )) \\

{{:techtalk:evo:elec:1997_battery_tray_by_rileysusedmotorcycleparts_pic6.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-1997-Sportster-1200-91-97-883-Battery-Tray-Box-Holder-66194-49a/264940976302?_trkparms=aid%3D1110018%26algo%3DHOMESPLICE.COMPLISTINGS%26ao%3D1%26asc%3D20200423103927%26meid%3Db8fdda058ccc4c9480e3dcff06da1ac6%26pid%3D100013%26rk%3D3%26rkt%3D12%26sd%3D154139205243%26itm%3D264940976302%26pmt%3D1%26noa%3D0%26pg%3D2047675%26algv%3Ddefault%26brand%3DHarley-Davidson&_trksid=p2047675.c100013.m1986|Auction link on date of posting]] )) {{:techtalk:evo:elec:1997_battery_tray_by_rileysusedmotorcycleparts_pic5.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-1997-Sportster-1200-91-97-883-Battery-Tray-Box-Holder-66194-49a/264940976302?_trkparms=aid%3D1110018%26algo%3DHOMESPLICE.COMPLISTINGS%26ao%3D1%26asc%3D20200423103927%26meid%3Db8fdda058ccc4c9480e3dcff06da1ac6%26pid%3D100013%26rk%3D3%26rkt%3D12%26sd%3D154139205243%26itm%3D264940976302%26pmt%3D1%26noa%3D0%26pg%3D2047675%26algv%3Ddefault%26brand%3DHarley-Davidson&_trksid=p2047675.c100013.m1986|Auction link on date of posting]] ))  {{:techtalk:evo:elec:1997_battery_tray_by_rileysusedmotorcycleparts_pic4.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-1997-Sportster-1200-91-97-883-Battery-Tray-Box-Holder-66194-49a/264940976302?_trkparms=aid%3D1110018%26algo%3DHOMESPLICE.COMPLISTINGS%26ao%3D1%26asc%3D20200423103927%26meid%3Db8fdda058ccc4c9480e3dcff06da1ac6%26pid%3D100013%26rk%3D3%26rkt%3D12%26sd%3D154139205243%26itm%3D264940976302%26pmt%3D1%26noa%3D0%26pg%3D2047675%26algv%3Ddefault%26brand%3DHarley-Davidson&_trksid=p2047675.c100013.m1986|Auction link on date of posting]] )) \\

===== 1998-2003 Battery Tray / Parts =====
Battery tray part# (66194-98). \\
The bank angle sensor (32495-98) attaches to the right side of the tray with one #10-24 x 3/4" flange hex head self tapping screw. \\

{{:techtalk:evo:elec:1998-2003_sportster_battery_tray_pic1_by_rileysusedmotorcycleparts.jpg?direct&300|}} 
((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/99-01-Harley-Davidson-Sportster-883-Custom-Battery-Holder/253073467960?hash=item3aec5aaa38:g:TwcAAOSw5PFZgKxH|Auction link on date of posting]] )) {{:techtalk:evo:elec:1998-2003_sportster_battery_tray_pic2_by_rileysusedmotorcycleparts.jpg?direct&300|}}((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-98-03-Sportster-1200-883-Battery-Tray-Box-Holder-66194-98/254588848821?epid=1923345933&hash=item3b46ad8ab5:g:EAkAAOSwrUdescBo|Auction link on date of posting]] )) {{:techtalk:evo:elec:1998-2003_sportster_battery_tray_pic3_by_rileysusedmotorcycleparts.jpg?direct&300|}} ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/99-01-Harley-Davidson-Sportster-883-Custom-Battery-Holder/253073467960?hash=item3aec5aaa38:g:TwcAAOSw5PFZgKxH|Auction link on date of posting]] )) \\

{{:techtalk:evo:elec:1998-2003_sportster_battery_tray_pic2_by_rileysusedmotorcycleparts.jpg?direct&300|}}((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-98-03-Sportster-1200-883-Battery-Tray-Box-Holder-66194-98/254588848821?epid=1923345933&hash=item3b46ad8ab5:g:EAkAAOSwrUdescBo|Auction link on date of posting]] )) 
{{:techtalk:evo:elec:1998-2003_sportster_battery_tray_pic5_by_rileysusedmotorcycleparts.jpg?direct&300|}}((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-98-03-Sportster-1200-883-Battery-Tray-Box-Holder-66194-98/254588848821?epid=1923345933&hash=item3b46ad8ab5:g:EAkAAOSwrUdescBo|Auction link on date of posting]] )) 
{{:techtalk:evo:elec:1998-2003_sportster_battery_tray_pic6_by_rileysusedmotorcycleparts.jpg?direct&300|}}((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-98-03-Sportster-1200-883-Battery-Tray-Box-Holder-66194-98/254588848821?epid=1923345933&hash=item3b46ad8ab5:g:EAkAAOSwrUdescBo|Auction link on date of posting]] )) \\


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Trace: • REF: Oiling & Lubrication • W E L C O M E ! • REF: Service Procedures 9H • EVO: Body Parts • EVO: Body Parts - Sub-02A • MiscRes: Terminology • EVO: Engine Mechanicals - Sub-04J • EVO: Electrical System - Sub-02M • REF: Tools - 130 • EVO: Transmission & Final Drive