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IH: Engine Mechanicals - Sub-01F

Ironhead Transmission Sprocket Cover Pics


Sprocket Cover Part Numbers

All part numbers were gathered from period specific Sportster parts catalogs from 1957-1985 including supplement and updated catalogs.

Year
Model
Part
Number
For
Kickstart?
Casting
Number
Notes
1952-E1954 K Models34876-52 1)Yes34874-52
Additional notesIt is believed the MoCo made a running change in mid 1954 when they changed worm gears. 2)
The sprocket covers were sold as “complete”.
So the new worm gear should have been installed in a new cover part#.
L1954-1956 K Models34876-52A 3) 4)Yes34874-52Replaced by 34876-52B (1957)
Replaced by 34876-52A (1958)
Used 34876-52A (1959-on)
1957 XL34876-52B 5)Yes Replaced by 34876-57 (1958)
Replaced by 34872-57A (1970) 6)
Additional notesSee Pic section below.
1958-1962 XL/XLH/XLC/XLCH34876-57 7)Yes34874-52AReplaced by 34872-57 (1963)
Replaced by 34872-57A (1970) 8)
1963-1966 XLH/XLCH
and 1967 XLCH
34872-57 9)
34872-57A
Yes34874-52A
74-52
Replaced by 34872-57A
For 1967 XLCH only (1968) 10)
For all models (1970)
1967 XLH34871-67 11)Yes79-67Replaced by 34871-67A (1969)
Replaced by 34871-67B (1970)
1967-1970 XLH34871-67B 12)Yes79-67BOffered in 1971
1968-1969 XLH34869-68 13)Yes79-67A
1968-1969 XLCH34872-57A 14)Yes74-52
1970 XLH34869-70 15)No79-67B
1970 XLCH34872-70 16)Yes
1971-1972 XLH34870-71 17)No34879-71Polished.
1971-1972 XLH34871-71 18)Yes34879-71Polished
1971-1972 XLCH34872-71 19)Yes34879-71Polished.
Replaced by 34872-71 (1975)
1973 XLH34870-73 20)No34879-71Black.
Kick cover 34871-71 (offered 1976)
1973 XLCH34872-73 21)Yes Black
1974 XLH34870-71 22)No34879-71Polished.
Kick cover 34871-71 (offered 1976)
1974 XLCH34872-71 23)Yes Polished
1975-1976 XLH34868-75 24)No34879-71Kick cover 34871-71 (offered 1976)
1975-1976 XLCH34896-75 25)Yes34879-71
1977-1978 XL/XLH34870-75

34870-75A
No34879-75 or
34876-75
34876-75A
Outer cover

Replaced by 34870-75A (-78A cat)
1977-1978 XLCH34872-75Yes34879-75Outer cover
1977-1978 XL/XLCH34893-75N/A Inner cover
1979 XLH34863-79 26)No34879-79AOuter cover
E1979 XLCH34872-79 27)Yes34879-79APolished outer cover
1979 XLS34870-79 28)No34879-79AOuter cover
1979 XLH/XLCH/XLS34899-79 29)NoNoneInner cover
1980 XLH34911-80 30)No Polished cover.
Replaced by 34918-81 (1983)
1980 XLS34912-80 31)No Black cover.
Replaced by 34915-81 (1982)
Replaced by 34915-81A (1984)
E1981-1982 XL34918-81 32)No Polished cover.
Replaced by 34918-81A (1984)
L1981-1985 XL34911-81 33)No Polished cover.
Replaced by 34918-81A (1985)
E1981 XLS34915-81 34)No Vivid black cover.
Replaced by 34915-81A (1985)
L1981-1982 XLS34912-81 35)No Black cover
1983-1984 XLS34911-81 36)No Polished cover
1983-E1984 XLX34908-83 37)No Aluminum finish cover
L1984-1985 XLX34908-83A 38)No Painted cover


Part #s VS Casting #s

The part number for these sprocket covers DOES NOT APPEAR on the cover.
The casting number is visible on the inside of the covers as well as described in the chart above and the pics below.
The casting number is the same for many covers as that is the base construction of many of them (even though there are still differences between them).
See also HD Part Numbers Explained and HD Casting Numbers, Letters and Symbols Explained in the Sportsterpedia.

Every Ironhead sprocket cover has a casting number, else it's not a factory part.
Likewise, aftermarket covers do not have HD casting numbers.

Worm Gear Stop Pin (1970-Earlier Models)

The stop pin (roll pin) is in the cover (underside). Look closely at these as they have a tendency to shear off flush with the cover.
The early covers were drilled through at the roll pin and you could drive it out from the outside. 39)
1968-1970 covers have a boss added to the underside in a wider girth around the worm gear.
The hole for the roll pin is drilled from the underside, through the boss, but not all the way through to the outside of the cover.
This makes removing a broken off roll pin harder.

1952-1970 Transmission Sprocket Covers

1957 XL Cover

Cover part# change between 1957 and 1958:
Cover (34876-52B) shows up for the first time in the -57 parts catalog for 1957 XLs and replacement for all 1952-1956 K Models.
However, the -58 parts supplement catalog labels the -52B cover as “not used, Replaced by 34876-57”.
And the -58 catalog also shows the 34876-52A cover as replacement for K Models, not the -52B cover.

1957-1962 XL/XLH/XLC/XLCH Cover

Sprocket Cover part# (34876-57), with kickstarter. The casting number is (34874-52A).
Features and changes:
The angle of the worm gear grease (zerk) fitting changed to (angled forward 1:00) as opposed to the vertical position on the K Model covers.
The grease fitting is threaded into the boss.
Also the grease (zerk) fitting position for the kick starter crankshaft was moved to the (9:00) position.
A boss is cast into the cover at the (9:00) position as extra strength for the grease fitting which is pressed in.
The pin stop for the worm gear is simply pressed into a hole drilled through the cover at an angle.
The center cavity under the bar on the cam cover side resembles the back side of an arrow.

Pics of used covers. Click on any pic to enlarge:
40) 41)

42) 43)

1963-1966 XLH/XLCH, 1967 XLCH

Sprocket Cover part# (34872-57), with kickstarter. The casting number is (34874-52A).
Features and changes:
The grease (zerk) fitting position for the kick starter crankshaft was moved to the forward side of the bushing hole (1:00).
A long angled boss was added off the crankshaft bushing bore for the new grease fitting location.
The 1962-previous boss is still present at the (9:00) position but it is not drilled out for a fitting.
The pin stop for the worm gear is pressed into a hole drilled through the cover at an angle.
The center cavity under the bar on the cam cover side resembles the back side of an arrow.

44) 45) 46)

1967 XLH Cover

The 1967 XLH cover continues the ribbed design, but has a cutaway for the electric start (one year only). 47)
Sprocket cover part# (34871-67), with kickstarter, the casting number is (79-67).

1968-1969 XLH Cover

The original 1968-1969 XLH cover is HD part# (34869-68), with kick starter. The casting number is (79-67A).
The ribbed design matching the cam cover was removed for a smooth surface across the cover instead.
The worm gear roll pin bore does not go all the way through to the front of the cover.

Below are pics of a used 68-69 cover. Click on a pic to enlarge.

48) 49) 50)

1970 XLH Cover

Sprocket Cover (34869-70), without kick starter.
Click on a pic to enlarge

51) 52)

Additional pics

53) 54)

1967-1970 XLH (replacement) Cover

Sprocket Cover (34871-67B), with kickstarter. This cover was sold in 1971 as a replacement for 1967-1970 XLH models.
Click on a pic to enlarge 55)


1971-1972 XLH, 1974 XLH Cover

Sprocket Cover (34870-71), polished, without kick starter.
Click on a pic to enlarge 56)


1973 XLH Cover

Sprocket Cover (34870-73), black, without kick starter.
Click on a pic to enlarge 57)


1975-1976 XLH Cover

Sprocket Cover (34868-75), polished, without kick starter.
Click on a pic to enlarge: 58)


1977-1978 XL/XLH Cover

Original Outer Sprocket Cover (34870-75) for 1977-1978 XL/XLH, polished, without kick starter.
Click on a pic to enlarge: 59)



Replacement Outer Sprocket Cover (34870-75A) for 1977-1978 XL-XLH, polished, without kick starter. 60)



1979 XLH

Outer Sprocket Cover(34863-79), polished, without kickstarter.
Click on a pic to enlarge: 61)


1979 XLCH Cover

Outer Sprocket Cover (34872-79), polished, with kichstarter.
Click on a pic to enlarge: 62)


1979 XLS Cover

Original Outer Sprocket Cover(34870-79), factory painted silver, without kickstarter.
Click on a pic to enlarge: 63)


1979 XLH-XLCH-XLS Inner Sprocket Cover

An Inner Sprocket Cover (34899-79) was used for all 1979 model Sportsters. The pic below is of a used inner cover. 64) 65)




1)
1953 K Model Spare Parts Catalog
2)
Harley K Model site
3)
1954 K Model Spare Parts Catalog
4)
1957 HD Sportster and K Model Parts Catalog
5)
1958 HD Sportster and K Model Parts Catalog Supplement
6) , 8) , 15) , 16)
1970 HD Sportster and K Model Parts Catalog
7)
1958-1963 HD Sportster and K Model Parts Catalogs and Supplements
9) , 11)
1967 HD Sportster and K Model Parts Catalog
10) , 13) , 14)
1968 HD Sportster and K Model Parts Catalog Supplement
12) , 17) , 18) , 19)
1971 HD Sportster and K Model Parts Catalog
20) , 21)
1973 HD Sportster Parts Catalog Supplement
22) , 23) , 24) , 25)
1975 HD Sportster Parts Catalog Supplement
26) , 27) , 29)
1979 HD Sportster Parts Catalog
28) , 30) , 31)
1980 HD Sportster Parts Catalog
32)
1981 HD Sportster Parts Catalog
33)
1981, 1982, 1983, 1984, 1985 HD Sportster Parts Catalogs
34)
1981, 1985 HD Sportster Parts Catalogs
35)
1981, 1982 HD Sportster Parts Catalogs
36)
1983,1984 Sportster Parts Catalogs
37)
1984, 1985 Sportster Parts Catalogs
38)
1985 Sportster Parts Catalog
40) , 41) , 42)
photo courtesy of Brewer's Performance Inc. in Laura, Ohio Link to website
43)
photo courtesy of Ebay seller, cyclewarehouse. Link to Items for Sale
44) , 45) , 46)
photo courtesy of Ebay seller, mrmopar6499 Link to Ebay Store
48) , 49) , 50)
photo courtesy of Ebay seller, chopthroughlife87 Link to Ebay Store
51) , 52)
photo courtesy of DeadpartsMC, Link to Ebay Store
53) , 54)
photo courtesy of Ebay seller, shopanuck's Link to Ebay Store
55) , 58) , 60)
photos courtesy of Ebay seller, Robison Motorcycles Link to Ebay Store
56)
photos courtesy of Ebay seller, animalhouse2010, Link to Ebay store:
57)
photos courtesy of Ebay seller, jrsvintageharley1990. Link to Ebay Store
59)
photos courtesy of Ebay seller, member85ur Link to Ebay Store
61) , 63)
photos courtesy of Frost Cycle Shack Link to Ebay Store
62)
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64)
Left/Center photos courtesy of Ebay seller, oldiron_10 Link to Items For Sale page
65)
right photo courtesy of Ebay seller, hawghd1 Link to Ebay Store
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