IH: Wheels, Brakes & Tires

This page is read only. You can view the source, but not change it. Ask your administrator if you think this is wrong.
[[:techtalk:menu|{{  :techtalk:gototechnicalmenu.jpg|}}]]
====== IH: Wheels, Brakes & Tires ======

===== Front Wheel Bearing Lock Nut Retainer =====

A number of 1972 Super Glide and Sportster models were produced with the front wheel bearing lock ring (11035) installed backwards which can result in the front wheel to be loose or the bearing (9009) to lock up. The retaining ring is flat on one side and beveled on the other and used on wheel hubs from 1964-1972 to hold the bearing in the hub. Affected Sportster VINs were (3A or 4A) 39624H2 to 50531H2. Some of the motorcycles affected were caught and corrected at the factory and affected dealers were notified also. But in case some of these motorcycles were already sold to customers, the MoCo treated it as a safety defect in accordance with the National Motor Vehicle Safety laws. The dealers were to remove all suspect front wheels and inspect the retaining ring and bearing for damages at a reimbursed cost of $2.10 for labor and handling each and reinstall the retainer with the flat side toward the bearing (beveled side out). ((HD Service Bulletin #638 dated August 14, 1972 pg OC-407))
===== Rear Wheel Rim, Tire and Tube Flap =====

  * From September 20, 1966 through the 1969 model season, a rubber tube flap (43148-67) was installed on the rear (steel wheel only) of Sportsters before the tube and tire were installed. ((HD Service Bulletin #545A dated June 7, 1968 as revised in April of 1970 pg OC-230))
  * This new tube flap was also recommended as a retro fit to earlier model Sportsters. Consequently, the ’59-’69 FSM includes the installation of this flap with no specification of year model used on. However, this new flap did not make it into the 57-67 Parts Catalog or the 68 Supplement Catalog.  It first appeared in the 1969 supplement Catalog.
  * This is a wider rubber piece than the standard rim strip that extended from bead to bead and all the way around the rim. It rode between the tube and the tire at the bead area and between the tube and the rim at the spoke areas. This change was made as a safety precaution to provide greater protection against tube wear caused by the tire bead edge rubbing on the tube at this point under heavy operating conditions such as off rode or maximum accel / braking conditions.
  * The use this rubber flap was ended with the 1969 year models with the introduction of the 1970 year model taper beaded rims and tires. 

===== Wheel Spokes =====

==== 1979 ====

The procedure for lacing 16 inch wheels changed to make them easier to lace in production. The relationship of the spoke flanges on the wheel hubs changed to match the new lacing pattern. Rims, spokes and nipples did not change. ((HD Service Bulletin #M-738 dated October 17, 1978))

  * With the new style wheels:
        * The inner spoke pairs on opposite sides of the wheel cross each other. The outer spokes on opposite sides of the wheel cross each other.
        * Pick any outside spoke hole and sight straight across the hub. The first spoke hole to the right of the line of sight is an outside spoke hole.
    
  * With the old style wheels:
        * The inner spokes on both sides of the wheel angle in the same direction. All outer spokes angle in the opposite direction.
        * Pick any outside spoke hole and sight straight across the hub. The first spoke hole to the right of the line of sight is an inside spoke hole.

====== Wheel Hub ======

|**Front & Rear Hubs (by year and part number)**|||||
|**FRONT**|||||
|**Year**|**Model(s)**|**Hub Position**|**Rim Size**|**Hub and Brake Shell w/ bearings**|
^1953-1963|K/KH/XL/XLH/XLCH|Front|18",19"|43600-52((HD 1953-1963 Sportsters and KH Models Parts Catalog pg44))|
^1964-1972|XLH/XLCH|Front|18",19"|43600-64((HD XLH, XLCH 1000 Sportster Parts Catalog pg 87 (99451-78B) ))|
|**Year**|**Model(s)**|**Hub Position**|**Rim Size**|**Hub Assembly w/  bearings and seals)**|
^1973|XLH/XLCH|Front|19"|43600-73((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|
^1974-1977|XLH/XLCH|Front|19"|43600-74((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|
^1978|XLH/XLCH|Front|19"|43600-78((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|
^1979-1983|XL/XLS|Front|19"|43600-78 ((HD 1979-1985 XL Parts Catalog pg 75))|
^1984-1985|XL|Front|19"|43619-84 ((HD 1979-1985 XL Parts Catalog pg 75))|
|**REAR**|||||
|**Year**|**Model(s)**|**Hub Position**|**Rim Size**|**Hub Assembly w/ bearings**|
^1953-1954|K/KH|Rear|19"|41017-52((HD 1953-1963 Sportsters and KH Models Parts Catalog pg 41))|
^1955-1963|KH/XL/XLH/XLCH|Rear|18"|41017-55B ((HD 1953-1963 Sportsters and KH Models Parts Catalog pg 41))|
^1955-1978|KH/XL/XLH/XLCH|Rear|18"|41017-66A((HD XLH, XLCH 1000 Sportster Parts Catalog pg 79 (99451-78B) ))|
^1979-1981|XL|Rear|16"|43457-79 ((HD 1979-1985 XL Parts Catalog pg 65))|
^1982-1985|XL/XLS/XLX|Rear|16"|40952-82A ((HD 1979-1985 XL Parts Catalog pg 65))|

===== Rear Wheel Hubs =====

===== Sub-Documents =====
* . . . [[techtalk:ih:wheels01a|Problems Associated with Drum Brake Rear Hubs]]

===== Rear Wheel Hub Internal Parts =====

{{:techtalk:ih:wheels:71_xlch_rear_wheel_internals_by_the_doctor71.jpg?direct&600|}} ((1971 rear wheel hub components by The Doctor71 of the XLFORUM http://xlforum.net/forums/showthread.php?postid=5643997#post5643997))
====== Axles & Wheel Bearings =====

===== Specs For Cast Wheels =====

^Front Bearing Info| ||||
^ Model/Year ^ Bearing ID/Type ^ OD* ^ Width* ^ AxleType/Threads/WrenchSize ^
| 1979-85 | 3/4" Timken (9052) | 1.781" | .655" | 
|:::| Hub Spacer = ID=????" ... OD=????" ... Length=????"||||
|:::| *=Specs from Timken LM11910 / LM11949 ||||
|:::| Hub depth for bearing (expected to be .820) accommodates .400 width Oil Seal||||
| |||||


^Part Numbers For 1979-1985 Wheel Bearings & Spacers|\\
(Based on [[http://partsfinder.onlinemicrofiche.com/ronnies/partsfinder.htm|Ronnie's Microfiche]]) unless noted otherwise\\

**FRONT AXLE**\\

** 1979-1985 ** - 3/4" Front Axle\\
43623-78 - Sleeve, bearing spacer - 4.564" (Violet)\\
43624-78 - Sleeve, bearing spacer - 4.550" (Pink)\\
43625-78 - Sleeve, bearing spacer - 4.536" (Gold)\\

**REAR AXLE**\\

**1979-1985** - 3/4" Rear Axle\\
41563-77 - 3/4" Axle shank w/ 1-1/16" Hex Head (with 5/16"-18 Nut w/ 1-1/16" Hex Head,
--- Lock Washer, Washer)((1979-1985 HD Sportster Parts Catalog pg 63))\\ 
9052 ----- Bearing (Timken Tapered Roller)\\

  * 1979 to 1981 
43620-78 Spacer - between bearings - 3.937" (Red)((1979-1985 HD Sportster Parts Catalog pg 63))\\
43621-78 Spacer - between bearings - 3.951" (Green)((1979-1985 HD Sportster Parts Catalog pg 63))\\ 
43622-78 Spacer - between bearings - 3.923" (Blue)((1979-1985 HD Sportster Parts Catalog pg 63))\\

  * Early 1982
43601-78 Spacer - between bearings - 4.420" (with flanges)((1979-1985 HD Sportster Parts Catalog pg 63))\\
43602-78 Spacer - between bearings - 4.434" (with flanges)((1979-1985 HD Sportster Parts Catalog pg 63))\\
43603-78 Spacer - between bearings - 4.448" (with flanges)((1979-1985 HD Sportster Parts Catalog pg 63))\\

  * Late 1982-1985
43604-78 Sleeve, bearing spacer - 4.420" (without flanges) (Orange)((1979-1985 HD Sportster Parts Catalog pg 63))\\
43605-78 Sleeve, bearing spacer - 4.434" (without flanges) (Yellow)((1979-1985 HD Sportster Parts Catalog pg 63))\\
43606-78 Sleeve, bearing spacer - 4.448" (without flanges) (White)((1979-1985 HD Sportster Parts Catalog pg 63))\\


===== Front Axle P/N =====
|The same axle is used for dual disc / single disc wheels as well as cast / spoked wheels within the same wheel year models (not bike year models).

^**Cast or Laced Wheels** ((Spare Parts Catalog for All Sportster and K Models pg 34)) ((Spare Parts Catalog for All Sportster and K Models 1952-1959 pg 39)) ((1979-1985 HD Sportster Parts Catalog pg 73-75))^^^^
^**Ref #**|**Part #**|**Size**|**Kit Includes**|
^**A01**|**43871-52** \\ 1954-1972|**  **|**Axle Only**. Also required are (7067) lock washer \\ (43886-52) shoulder nut.|
^:::|Additional \\ Information|Also fits all '52-'56 K Models||
^**A01**|**43871-73** \\ 1973-1977|**3/4"**|**Axle Only**. Also required are (6653) axle washer (5/8" x 1-5/16" x 3/32") \\ (7022) lock washer (5/8") \\ (7813) nut (5/8" x 18 x 9/16" x 15/16" Hex)|
^:::|Additional \\ Information|  ||
^**A01**|**43883-77** \\ 1978-1983|**3/4"**|**Axle Only**. Also required are (6653) axle washer (5/8" x 1-5/16" x 3/32") \\ (7022) lock washer (5/8") \\ (7813) nut (5/8" x 18 x 9/16" x 15/16" Hex)|
^:::|Additional \\ Information|  ||
^**A01**|**43883-84** \\ 1984-1987|**3/4"**|**Axle Only**. Also required are (6653) axle washer (5/8" x 1-5/16" x 3/32") \\ (7022) lock washer (5/8") \\ (7813) nut (5/8" x 18 x 9/16" x 15/16" Hex)|
^:::|Additional \\ Information|  ||



==== Drawing of '73 Front Axle ====
Click on drawing to enlarge:

|{{:techtalk:ih:wheels:1973_front_axle_drawing_complete_by_flying_monkey.jpg?direct&300|}}|
|Drawing by Flying Monkey of the XLFORUM ((http://xlforum.net/forums/showthread.php?t=1457354&highlight=front+hub+spacers&page=2))|


===== Front Axle Bearings =====

^**Factory Information - Front, Cast or Laced Rear Wheels**  ^^^^^^
^B01|**HD Part #**|  **1957-1963 Sportster - 1952-1956 K Models -  Model Year Front Bearing Info**  ||||
|:::|**9009** (1)|Bearing ID/Type: \\ Ball Bearings \\ ( shielded single row)| OD: |Width: ||
|:::|**9008** (1) \\ (brake side)|Bearing ID/Type:\\ Ball Bearings \\ (open single row)| OD: |Width: ||
^B02|**HD Part #**|  **1964-1972 Sportster - Model Year Front Bearing Info** \\ Retro fit to 1957-63 Sportster - 1954-1956 K Model   ||||
|:::|**9009** (2)|Bearing ID/Type: \\ Ball Bearings \\ ( shielded single row)| OD: |Width: ||
^B03|**HD Part #**|  **1973-1999 Sportster Model - Year Front Bearing Info**  ||||
|:::|**9052** (2)|Bearing ID/Type: | OD: |Width: |    |
|:::|:::|3/4" Timken | 1.781" | .655" | Solid - 5/8-18UNF - 15/16Nut&Head| 
|:::|:::|Hub Spacer = ID=????" ... OD=????" ... Length=????"||||
|:::|:::|Hub depth for bearing (expected to be .820) accommodates .400 width Oil Seal ||||
|:::|:::|  *=Specs taken from Timken LM11910 / LM11949 Bearing Components ||||
|:::|47519-83A (2)|Wheel Bearing Oil Seal - Fits in hub after bearing installed ||||


===== Front Hub Spacers =====

^H01|||
|**1953-1963 XL/XLC/XLH/XLCH** \\ **1952-1956 K Models** \\ 18" & 19" Laced Wheels \\ (chrome or aluminum)|HD PART #|**CENTER HUB BEARING SPACER** (with flange)|
|::: |43740-52 ((1952-1959 Spare Parts Catalog for all Sportster and K Models pg 39))|Length ??|
|:::|HD PART #|**Bearing Washer** (shim)|
|:::|41205-52|  |
|:::|HD PART #|**Bearing Locknut**|
|:::|41201-52|  |
^H02^Replaced 43740-52 for previous year models||
|**1964-1972 XLH/XLCH** ((1954-1976 HD Sportster Parts Catalog pg 63)) \\ 18" & 19" Laced Wheels \\ (chrome or aluminum) \\ Retro fit to \\ **1954-1956 K Models** ((1954-1976 HD Sportster Parts Catalog pg 63)) \\ **1957-1963 Sportster** ((1954-1976 HD Sportster Parts Catalog pg 63))|HD PART #|**CENTER HUB BEARING SPACER** (with flange)|
|::: |43740-64|Length ??|
^H03^Original 1973 single spacer (43745-73) \\ replaced by variable length spacers below||
|**1974-1977 XLH/XLCH** ((1954-1978 HD Sportster Parts Catalog pg 91)) \\ 19" Cast 7 / 9 Spoke \\ **1973-1978 XLH/XLCH** ((1954-1978 HD Sportster Parts Catalog pg 89)) \\ 19" Laced \\ **All w/ Single Disc Brake** ((HD Service Bulletin #M-734 dated July 5, 1978))|HD PART #|**CENTER HUB BEARING SPACER** (no flange)|
|:::|43745-73|Replaced by spacers below|
|::: |43633-74|Length - 2.162" (White / Red) ((HD Service Bulletin #M-734 dated July 5, 1978))|
|:::|43634-74|Length - 2.177" (Orange / Green) ((HD Service Bulletin #M-734 dated July 5, 1978))|
|:::|43635-74|Length - 2.148" (Violet / Gold) ((HD Service Bulletin #M-734 dated July 5, 1978))|
^H04|||
|**1978 XLH/XLCH** ((1954-1978 HD Sportster Parts Catalog pg 91)) \\ 19" Cast 7 / 9 Spoke \\ **Dual Disc Brake** |HD PART #|**CENTER HUB BEARING SPACER** (no flange)|
|::: |43469-77|  |
^H05||| 
|**1979-1991 XL/XLH/XLCH/XLCR** \\ 19" Cast 7 / 9 Spoke or Laced \\ **Dual Disc Brake**|HD PART #|**CENTER HUB BEARING SPACER** (no flange)|
|::: |43623-78|Length - 2.564" (Violet) ((1979-1985 HD Sportster Parts Catalog pg 53-55)) ((1991-1992 HD Sportster Parts Catalog pg 47-49)) ((HD Service Bulletin #M-734 dated July 5, 1978))|
|:::|43624-78|Length - 2.550" (Pink) ((1979-1985 HD Sportster Parts Catalog pg 53-55)) ((1991-1992 HD Sportster Parts Catalog pg 47-49)) ((HD Service Bulletin #M-734 dated July 5, 1978))|
|:::|43625-78|Length - 2.536" (Gold) ((1979-1985 HD Sportster Parts Catalog pg 53-55)) ((1991-1992 HD Sportster Parts Catalog pg 47-49)) ((HD Service Bulletin #M-734 dated July 5, 1978))|

===== Measuring / Sizing Wheel Hub Spacers =====

  * If your unsure of which hub spacer you need , the best way to find out is to mock up your wheel / hub and do some measuring: ((rivethog of the XLFORUM http://xlforum.net/forums/showthread.php?t=1638639&page=2))
  - Install outer races into the hub, make sure they're fully seated. Don't install any seals yet.
  - Clamp the axle in a vise vertically, threaded end up.
  - Put axle spacer onto axle. (doesn't really matter which one)
  - Slide 1 bearing onto the axle. (no grease or oil in the bearing)
  - Put hub/wheel onto the axle.
  - Slide bearing spacer onto the axle.
  - Slide the other cone onto the axle.
  - Put a spacer onto the axle that's long enough to reach the axle threads and still leave enough room to put the axle nut on.
  - Put the axle nut on and snug it up. (not too tight yet)
  - Lift the rim/hub and see if you have any end play. 
      - If you have too much, the spacer is too long and a shorter spacer is needed. You can try and find a shorter spacer or shorten the one you have. (a lathe is the best way to shorten it). 
      - If you don't have any play, the spacer is too short. Add shims until you get just a little play.
  - Once you have a little end play, torque the axle nut to 60ft/lbs and check end play again. Use shims to get your desired end play (shown in the FSM).
  - When you have the correct end play you can either: use with the spacer and shims that you have in there, or have a single spacer machined to the combined length of the spacer and shims.


===== Front Outside Bearing Spacers =====

^   ^Against Left Bearing^Against Right Bearing^Year Model Info| 
^BS01|**43636-52 Grease Retainer** \\ ID:  \\ OD:  \\ Width: |**41201-52 Bearing Locknut** \\ ID:  \\ OD:  \\ Width: |**1957-1972 Sportster \\ 1952-1956 K Models** \\ Laced Front Wheel|
^BS01|**?** \\ ID:  \\ OD:  \\ Width: |**?** \\ ID:  \\ OD:  \\ Width: |**  ** Laced Front Wheel|
^BS01|**?** \\ ID:  \\ OD:  \\ Width: |**?** \\ ID:  \\ OD:  \\ Width: |**  ** Laced Front Wheel|
^BS01|**?** \\ ID:  \\ OD:  \\ Width: |**?** \\ ID:  \\ OD:  \\ Width: |**  ** Laced Front Wheel|


===== Right Side Bearing Spacer Washer (between the bearings) 1963-1978 =====


  * On 1963-1978 XLH/XLCH Models, a bearing spacer washer HD part #41195-63 (or V-Twin part number 44-0395 ((Icefire of the XLFORUM http://xlforum.net/forums/showthread.php?t=1533577&highlight=size+rear+wheel+spacer+washer&page=2))) is placed between the two bearings on the right hub (brake side). This spacer washer is reportedly not installed at the factory but is a service part for alignment where the aluminum back plate butts to the bearing inner race due to wear. The race will plow right into the soft back plate when the axle flexes ((Dr Dick http://xlforum.net/forums/showthread.php?t=1844782)).
    * This is not a grease shield for the bearing. The grease shield used on the brake side  →'62 was no longer in use by '63 and up models.
  * This small washer has a lip, its very thin, and is not a regular flat washer. It goes in between the right side bearings in the hub, and pushes/holds the outer bearing flush with the hub where it goes up against the inside of the brake backing plate. Others have also said it is OK to use a second one in between the backing pate and the outer bearing if you need a little clearance so the backing plate wont rub, but if you need more than those 2, you should look inside your hub for issues... ((Icefire of the XLFORUM http://xlforum.net/forums/showthread.php?t=1533577&highlight=size+rear+wheel+spacer+washer&page=2))

|{{:techtalk:ih:wheels:rear_wheel_bearing_spacer_washer_-_brake_side_1_by_dirtyharry68.jpg?direct&300|}}|{{:techtalk:ih:wheels:rear_wheel_bearing_spacer_washer_-_brake_side_2_by_dirtyharry68.jpg?direct&300|}}|{{:techtalk:ih:wheels:rear_wheel_bearing_spacer_washer_-_brake_side_5_by_dirtyharry68.jpg?direct&300|}}|
|  Rear Wheel Bearing Spacer Washer (brake side) ((photos by DirtyHarry68 of the XLFORUM http://xlforum.net/forums/showthread.php?t=2047584&page=3))  ||  App. Dims: ID -.737", OD - 1.008" (((Doc o of the XLFORUM http://xlforum.net/forums/showthread.php?t=1533577)), width .012" ((DirtyHarry68 of the XLFORUM http://xlforum.net/forums/showthread.php?t=2047584&page=3))  |

|{{:techtalk:ih:wheels:rear_wheel_bearing_spacer_washer_-_brake_side_3_by_dirtyharry68.jpg?direct&300|}}|{{:techtalk:ih:wheels:rear_wheel_bearing_spacer_washer_-_brake_side_4_by_dirtyharry68.jpg?direct&300|}}|
|  As it sits on the open bearing ((photo by DirtyHarry68 of the XLFORUM http://xlforum.net/forums/showthread.php?t=2047584&page=3))  |  As it sits (more loosely) on the sealed bearing. ((photo by DirtyHarry68 of the XLFORUM http://xlforum.net/forums/showthread.php?t=2047584&page=3))  |



====== Wheels =====

----




 


----

===== Front =====
See also [[techtalk:ih:wheels01#Factory Tire Information|Factory Tire Information]] \\ All front wheels are the same from '74-'77 ((Dr Dick))
----
**Front Wheel 1957-1985** 
|**Sportster Model**|**Year**|**Size**|**Wheel and Position**|**HD Wheel Assembly <wrap hi>without</wrap> \\ bearings & bearing spacer**|Wheel Assembly \\ includes brake shell|
^XLC 900 (883)|1958|19"|Front Laced (chrome)|43506-52 ((HD 1953-1963 Sportsters and KH Models Parts Catalog pg 44)) ((1952-1959 HD Sportster and K Model Spare Parts Catalog pg 39))|(drum brakes)|
^XLH 900 (883)|1957-1959|18"|Front Laced (chrome)|43507-53((HD 1953-1963 Sportsters and KH Models Parts Catalog pg44)) ((1952-1959 HD Sportster and K Model Spare Parts Catalog pg 39))|(drum brakes)|
^XLCH 900 (883)|1958-1963|19"|Front Laced (chrome)|43506-52 ((HD 1953-1963 Sportsters and KH Models Parts Catalog pg 44)) ((1952-1959 HD Sportster and K Model Spare Parts Catalog pg 39))|(drum brakes)|
|  **Front Wheel**  |||||  **Notes**  |
|**Sportster Model**|**Year**|**Size**|**Wheel and Position**|**HD Wheel Assembly w/ \\ bearings & bearing spacer**|Wheel Assembly \\ includes brake shell|
^XLH 900 (883)|1960-1963|18"|Front Laced (aluminum)|43496-60((HD 1953-1963 Sportsters and KH Models Parts Catalog pg 44))|(drum brakes)|
|    |1960-1963|19"|Front Laced (aluminum)|43497-60((HD 1953-1963 Sportsters and KH Models Parts Catalog pg44))|(drum brakes)|
|    |1964-1967|18"|Front Laced (aluminum)|43496-64((HD XLH, XLCH 1000 Sportster Parts Catalog pg 87 (99451-78B) ))|(drum brakes)|
|    |1967-1969|19"|Front Laced (aluminum)|43497-64((HD XLH, XLCH 1000 Sportster Parts Catalog pg 87 (99451-78B) ))|(drum brakes)|
|    |1970-1972|18"|Front Laced (aluminum)|43496-64((HD XLH, XLCH 1000 Sportster Parts Catalog pg 87 (99451-78B) ))|(drum brakes)|
|    |1970-1972|19"|Front Laced (aluminum)|43495-70((HD XLH, XLCH 1000 Sportster Parts Catalog pg 87 (99451-78B) ))|(drum brakes)|
|    |1970-1972|19"|Front Laced (chrome)|43505-70((HD XLH, XLCH 1000 Sportster Parts Catalog pg 87 (99451-78B) ))|(drum brakes)|
|    |1973|19"|Front Laced (chrome)|43509-73((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|(single disc brake)|
|43522-77 also on \\ FX/FXE|1974-1977|19"|Front Cast 7 Spoke (black)|43522-77((HD XLH, XLCH 1000 Sportster Parts Catalog pg 91 (99451-78B) ))|(single disc brake)|
|    |1974-1977|19"|Front Cast 9 Spoke (black)|43615-74((HD XLH, XLCH 1000 Sportster Parts Catalog pg 91 (99451-78B) ))|(single disc brake)|
|    |1974-1977|19"|Front Laced (aluminum)|43508-74((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|(single disc brake)| 
|    |1974-1977|19"|Front Laced (chrome)|43509-74((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|(single disc brake)|
|    |1978|19"|Front Cast 7 Spoke|43461-78((HD XLH, XLCH 1000 Sportster Parts Catalog pg 91 (99451-78B) ))|(dual disc brake)|
|    |1978|19"|Front Cast 9 Spoke|43617-83((HD XLH, XLCH 1000 Sportster Parts Catalog pg 91 (99451-78B) ))| (dual disc brake)|
|    |1978|19"|Front Cast 9 Spoke (black)|43320-80((HD XLH, XLCH 1000 Sportster Parts Catalog pg 91 (99451-78B) ))|(dual disc brake)|
|    |1978|19"|Front Laced (aluminum)|43351-78((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|(dual disc brake)|
|43341-78 also on \\ '78-'81 FX,FXE \\ FXEF, FXEF-80 \\ FXE-80 models((1971-1984 HD FX Parts Catalog pg 119)) |1978|19"|Front Laced (steel)|43341-78((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|(dual disc brake)| 
^XLCH 900 (883)|1960-1963|18"|Front Laced (aluminum)|43496-60((HD 1953-1963 Sportsters and KH Models Parts Catalog pg 44))|(drum brakes)|
|    |1960-1963|19"|Front Laced (aluminum)|43497-60((HD 1953-1963 Sportsters and KH Models Parts Catalog pg44))|(drum brakes)|
|    |1964-1969|19"|Front Laced (aluminum)|43497-64((HD XLH, XLCH 1000 Sportster Parts Catalog pg 87 (99451-78B) ))|(drum brakes)|
|    |1970-1972|19"|Front Laced (aluminum)|43495-70((HD XLH, XLCH 1000 Sportster Parts Catalog pg 87 (99451-78B) ))|(drum brakes)|
|    |1970-1972|19"|Front Laced (chrome)|43505-70((HD XLH, XLCH 1000 Sportster Parts Catalog pg 87 (99451-78B) ))|(drum brakes)|
|    |1973|19"|Front Laced (chrome)|43509-73((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|(single disc brake)|
|43522-77 also on \\ FX/FXE|1974-1977|19"|Front Cast 7 Spoke (black)|43522-77((HD XLH, XLCH 1000 Sportster Parts Catalog pg 91 (99451-78B) ))|(single disc brake)|
|    |1974-1977|19"|Front Cast 9 Spoke (black)|43615-74((HD XLH, XLCH 1000 Sportster Parts Catalog pg 91 (99451-78B) ))|(single disc brake)|
|    |1974-1977|19"|Front Laced (aluminum)|43508-74((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|(single disc brake)|
|    |1974-1977|19"|Front Laced (chrome)|43509-74((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|(single disc brake)|
|    |1978|19"|Front Cast 7 Spoke|43461-78((HD XLH, XLCH 1000 Sportster Parts Catalog pg 91 (99451-78B) ))|(dual disc brake)|
|    |1978|19"|Front Cast 9 Spoke|43617-83((HD XLH, XLCH 1000 Sportster Parts Catalog pg 91 (99451-78B) ))| (dual disc brake)|
|    |1978|19"|Front Cast 9 Spoke (black)|43320-80((HD XLH, XLCH 1000 Sportster Parts Catalog pg 91 (99451-78B) ))|(dual disc brake)|
|    |1978|19"|Front Laced (aluminum)|43351-78((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|(dual disc brake)|
|43341-78 also on \\ '78-'81 FX,FXE \\ FXEF, FXEF-80 \\ FXE-80 models((1971-1984 HD FX Parts Catalog pg 119))|1978|19"|Front Laced (steel)|43341-78((HD XLH, XLCH 1000 Sportster Parts Catalog pg 89 (99451-78B) ))|(dual disc brakes)|
^XLH 1000|1979|19"|Front Cast 9 Spoke|43311-78 ((1979 Harley Davidson XLH/XLCH/XLS-1000 Parts Catalog pg45))|(dual disc brake)| 
|    |1979-1983|19"|Front Cast (black)|43617-83)((HD 1979-1985 XL Parts Catalog pg 73))|(dual disc brake)|
|    |(L) 1979-1983|19"|Front Laced|43321-79((HD 1979-1985 XL Parts Catalog pg 75))|(dual disc brake)|
|43312-84 also on \\ '84 FXE ((1971-1984 HD FX Parts Catalog pg 119)) |1984-1985|19"|Front Laced|43312-84 ((HD 1979-1985 XL Parts Catalog pg 75))|(single disc brake) |
^XLCH 1000|1979|19"|Front Cast 9 Spoke|43311-78 ((1979 Harley Davidson XLH/XLCH/XLS-1000 Parts Catalog pg45))|(dual disc brake)| 
^XLCR 1000|1977|19"|Front Cast 7 Spoke|43499-77 ((1977 HD XLCR Parts Catalog pg 43)) | without bearings/ sleeve \\ (dual disc brakes)|
|    |1978|19"|Front Cast 7 Spoke|43499-78 ((1978 HD XLCR Parts Catalog Supplement pg 43))| without bearings/ sleeve \\ (dual disc brakes)|
^XLS 1000|1979|19"|Front Cast 9 Spoke|43311-78 ((1979 Harley Davidson XLH/XLCH/XLS-1000 Parts Catalog pg45))|(dual disc brake)|
|    |1979-1982|19"|Front Cast 9 Spoke (black)|43617-83)((HD 1979-1985 XL Parts Catalog pg 73))|(dual disc brake)|
|    |(L) 1979-1983|19"|Front Laced|43321-79((HD 1979-1985 XL Parts Catalog pg 75))|(dual disc brake)|
|    |1983|19"|Front Cast 9 Spoke|43309-83((HD 1979-1985 XL Parts Catalog pg 73))|(dual disc brake)|
|    |1984-1985|19"|Front Cast 9 Spoke (black- tubeless)|43626-84((HD 1979-1985 XL Parts Catalog pg 73))|First use of tubeless tires \\ (single disc brake)|
|43312-84 also on \\  '84 FXE ((1971-1984 HD FX Parts Catalog pg 119))|1984-1985|19"|Front Laced|43312-84 ((HD 1979-1985 XL Parts Catalog pg 75))|(single disc brake)|
^XLX-61 (1000)|1983|19"|Front Cast 9 Spoke (black)|43617-83)((HD 1979-1985 XL Parts Catalog pg 73))|(dual disc brake)|
|    |1984-1985|19"|Front Cast 9 Spoke (black- tubeless)|43626-84((HD 1979-1985 XL Parts Catalog pg 73))|First use of tubeless tires \\ (single disc brake)|
|    |1984-1985|19"|Front Cast 9 Spoke (silver-tubeless)|43338-83A ((HD 1979-1985 XL Parts Catalog pg 73))|(single disc brake)|


===== Rear =====

See also [[techtalk:ih:wheels01#Factory Tire Information|Factory Tire Information]] \\ All rear wheels 55-78 will interchange. ((DR Dick))


----

**Rear Wheel 1957 - 1985**
|**Sportster \\ Model**|**Year**|**Size**|**Wheel and Position**|**HD Wheel Assembly \\ w/ bearings & \\ bearing spacer**|
^XL 900 (883)|1957|18"|Rear Laced (chrome)|40989-53B ((OSKRG/www.harleyKmodel.com Spare Parts Catalog for Sportster and K models pg 30))|(drum brakes) also \\ fits '53-56 K models|
|    |1957-1959|18"|Rear Laced (chrome)|40989-53A ((Replaced 40989-53B)) ((1952-1959 HD Spare Parts Catalog pg 36))|(drum brakes) also \\ fits '53-56 K models|
|    |1957-1959|18"|Rear Laced (chrome)|40989-53C((HD 1953-1963 Sportsters and KH Models Parts Catalog pg 41))|(drum brakes)|
|    |1957-1959|18"|Rear Cast 7 Spoke (black)|41037-77 ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|Option retro'd for prior years \\ (drum brakes)|
|    |1957-1959|16"|Rear Cast 7 Spoke|41035-77A ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|Option retro'd for prior years \\ (drum brakes)|
|    |1957-1959|18"|Rear Cast 9 Spoke (black)|40999-78 ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|Option retro'd for prior years \\ (drum brakes)|
|    |1957-1959|18"|Rear Cast 9 Spoke (gold)|41002-78 ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|XLH 75th Anniversary - option retro'd for prior years \\ (drum brakes)|
^XLH 900 (883)|1958-1959|18"|Rear Laced (chrome)|40989-53A ((Replaced 40989-53B)) ((1952-1959 HD Spare Parts Catalog pg 36))|(drum brakes) also \\ fits '53-56 K models| 
|    |1958-1963|18"|Rear Laced (chrome)|40989-53C((HD 1953-1963 Sportsters and KH Models Parts Catalog pg 41))|(drum brakes)|
|    |1960-1963|18"|Rear Laced (aluminum)|40990-60A((HD 1953-1963 Sportsters and KH Models Parts Catalog pg 41))|(drum brakes)|
|    |1960-1969|18"|Rear Laced (aluminum)|40990-60C((HD XLH, XLCH 1000 Sportster Parts Catalog pg 79 (99451-78B) ))|(drum brakes)|
|    |1970-1971|18"|Rear Laced (chrome)|40989-70((HD XLH, XLCH 1000 Sportster Parts Catalog pg 79 (99451-78B) ))|(drum brakes)|
|    |1970-1971|18"|Rear Laced (aluminum) \\ Low Road Clearance|40990-60C((HD XLH, XLCH 1000 Sportster Parts Catalog pg 79 (99451-78B) ))|(drum brakes)|
|    |1958-1971|18"|Rear Cast 7 Spoke (black)|41037-77 ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|Option retro'd for prior years \\ (drum brakes)|
|    |1958-1971|16"|Rear Cast 7 Spoke|41035-77A ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|Option retro'd for prior years \\ (drum brakes)|
|    |1958-1971|18"|Rear Cast 9 Spoke (black)|40999-78 ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|Option retro'd for prior years \\ (drum brakes)|
|    |1958-1978|18"|Rear Cast 9 Spoke (gold)|41002-78 ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|XLH 75th Anniversary - option retro'd for prior years \\ (drum brakes)|
^XLCH 900 (883)|1958-1959|18"|Rear Laced (chrome)|40989-53A ((Replaced 40989-53B)) ((1952-1959 HD Spare Parts Catalog pg 36))|(drum brakes) also \\ fits '53-56 K models| 
|    |1958-1963|18"|Rear Laced (chrome)|40989-53C((HD 1953-1963 Sportsters and KH Models Parts Catalog pg 41))|(drum brakes)|
|    |1960-1963|18"|Rear Laced (aluminum)|40990-60A((HD 1953-1963 Sportsters and KH Models Parts Catalog pg 41))|(drum brakes)|
|    |1960-1969|18"|Rear Laced (aluminum)|40990-60C((HD XLH, XLCH 1000 Sportster Parts Catalog pg 79 (99451-78B) ))|(drum brakes)|
|    |1970-1971|18"|Rear Laced (chrome)|40989-70((HD XLH, XLCH 1000 Sportster Parts Catalog pg 79 (99451-78B) ))|(drum brakes)|
|    |1970-1971|18"|Rear Laced (aluminum)|40991-70A((HD XLH, XLCH 1000 Sportster Parts Catalog pg 79 (99451-78B) ))|(drum brakes)|
|    |1958-1971|18"|Rear Cast 7 Spoke (black)|41037-77 ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|Option retro'd for prior years \\ (drum brakes)|
|    |1958-1971|16"|Rear Cast 7 Spoke|41035-77A ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|Option retro'd for prior years \\ (drum brakes)|
|    |1958-1971|18"|Rear Cast 9 Spoke (black)|40999-78 ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|Option retro'd for prior years \\ (drum brakes)|
|    |1958-1978|18"|Rear Cast 9 Spoke (gold)|41002-78 ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|XLH 75th Anniversary - option retro'd for prior years \\ (drum brakes)|
^XLH 1000|1972-1977|18"|Rear Laced (chrome)|40989-70((HD XLH, XLCH 1000 Sportster Parts Catalog pg 79 (99451-78B) ))|(drum brakes)|
|    |1973-1978|18"|Rear Laced (aluminum)|40991-70A((HD XLH, XLCH 1000 Sportster Parts Catalog pg 79 (99451-78B) ))|(drum brakes)|
|    |1972-1978|18"|Rear Cast 7 Spoke (black)|41037-77 ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|Option retro'd for prior years \\ (drum brakes)|
|    |1972-1978|16"|Rear Cast 7 Spoke|41035-77A ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|Option retro'd for prior years \\ (drum brakes)|
|    |1972-1978|18"|Rear Cast 9 Spoke (black)|40999-78 ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|Option retro'd for prior years \\ (drum brakes)|
|    |(E)1979|18"|Rear Cast 9 Spoke|40962-79((1979 Harley Davidson XLH/XLCH/XLS-1000 Parts Catalog pg 39)) \\ 40952-79((HD 1979-1985 XL Parts Catalog pg 63)) | (disc brake - this year & \\ all future models)|
|    |(L) 1979-1980|16"|Rear Laced (chrome)|43720-79 ((HD 1979-1985 XL Parts Catalog pg 65))|
|    |1980|16"|Rear Cast 9 Spoke (black)|40953-79A ((HD 1979-1985 XL Parts Catalog pg 63))|
|    |1981|16"|Rear Cast 9 Spoke (black)|40955-81 ((HD 1979-1985 XL Parts Catalog pg 63)) |
|    |1981|16"|Rear Laced (chrome)|43720-81 ((HD 1979-1985 XL Parts Catalog pg 65))|
|    |1982-1985|16"|Rear Laced (chrome)|40951-82 ((HD 1979-1985 XL Parts Catalog pg 65))|
|    |1982-1985|16"|Rear Cast 9 Spoke|41015-82A ((HD 1979-1985 XL Parts Catalog pg 63))|
|    |1958-1978|18"|Rear Cast 9 Spoke (gold)|41002-78 ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|XLH 75th Anniversary - option retro'd for prior years \\ (drum brakes)|
^XLCH 1000|1972-1977|18"|Rear Laced (chrome)|40989-70((HD XLH, XLCH 1000 Sportster Parts Catalog pg 79 (99451-78B) ))|(drum brakes)|
|    |1972-1978|18"|Rear Laced (aluminum)|40991-70A((HD XLH, XLCH 1000 Sportster Parts Catalog pg 79 (99451-78B) ))|(drum brakes)|
|    |1972-1978|18"|Rear Cast 7 Spoke (black)|41037-77 ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|Option retro'd for prior years \\ (drum brakes)|
|    |1972-1978|16"|Rear Cast 7 Spoke|41035-77A ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|Option retro'd for prior years \\ (drum brakes)|
|    |1972-1978|18"|Rear Cast 9 Spoke (black)|40999-78 ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|Option retro'd for prior years \\ (drum brakes)|
|    |1979|18"|Rear Cast 9 Spoke|40962-79((1979 Harley Davidson XLH/XLCH/XLS-1000 Parts Catalog pg 39)) \\ 40952-79((HD 1979-1985 XL Parts Catalog pg 63))|
|    |1958-1978|18"|Rear Cast 9 Spoke (gold)|41002-78 ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|XLH 75th Anniversary - option retro'd for prior years \\ (drum brakes)|
^XLCR 1000|1977|18"|Rear Cast 7 Spoke|40995-77 ((HD 1977 XLCR Parts Catalog pg 37))|without bearings/ sleeve \\ (disc brake)|
|    |1978|18"|Rear Cast 7 Spoke|40995-78 ((HD 1978 XLCR Parts Catalog Supplement pg 37))|without bearings/ sleeve \\ (disc brake)|
^XLS 1000|1979|16"|Rear Cast 9 Spoke|40963-79((1979 Harley Davidson XLH/XLCH/XLS-1000 Parts Catalog))|
|    |1979-1980|16"|Rear Cast 9 Spoke (black)|40953-79A ((HD 1979-1985 XL Parts Catalog pg 63))|
|    |(L)1979-1980|16"|Rear Laced (chrome)|43720-79 ((HD 1979-1985 XL Parts Catalog pg 65))|
|    |1981|16"|Rear Cast 9 Spoke (black)|40955-81 ((HD 1979-1985 XL Parts Catalog pg 63)) |
|    |1981|16"|Rear Laced (chrome)|43720-81 ((HD 1979-1985 XL Parts Catalog pg 65))|
|    |1982|16"|Rear Cast 9 Spoke|41015-82A ((HD 1979-1985 XL Parts Catalog pg 63))|
|    |1982-1985|16"|Rear Laced (chrome)|40951-82 ((HD 1979-1985 XL Parts Catalog pg 65))|
|    |1983-1985|16"|Rear Cast 9 Spoke|40983-83A ((HD 1979-1985 XL Parts Catalog pg 63))|
|    |1984-1985|16"|Rear Cast 9 Spoke|41015-82A ((HD 1979-1985 XL Parts Catalog pg 63))|
^XLT 1000|1977-1978|18"|Rear 7 Spoke (black)|41037-77 ((HD XLH, XLCH 1000 Sportster Parts Catalog pg 81 (99451-78B) ))|Option retro'd for prior years \\ (drum brakes)|
^XLX-61 (1000)|1983-1985|16"|Rear Laced (chrome)40951-82 ((HD 1979-1985 XL Parts Catalog pg 65))|
|    |1983-1985|16"|Rear Cast 9 Spoke|41015-82A ((HD 1979-1985 XL Parts Catalog pg 63))|
|    |1983-1985|16"|Rear Cast 9 Spoke|40983-83A ((HD 1979-1985 XL Parts Catalog pg 63))|







===== Factory Wheels Pics =====

Click on a picture to enlarge it.

|{{:techtalk:ih:wheels:70-78_cast_rims.jpg?direct&300|}}|{{:techtalk:ih:wheels:70-78_cast_rims_2.jpg?direct&300|}}|{{:techtalk:ih:wheels:70-78_cast_rims_4.jpg?direct&300|}}|
|19" front (43522-77) & 18" rear (41037-77) ((Photo by Mike02king of the XLFORM))|||

|{{:techtalk:ih:wheels:71_xlch_rim_2_by_the_doctor71.jpg?direct&300|}}|{{:techtalk:ih:wheels:71_xlch_rim_by_the_doctor71.jpg?direct&300|}}|{{:techtalk:ih:wheels:71_xlch_rim_inside_4_by_the_doctor71.jpg?direct&300|}}| 
|{{:techtalk:ih:wheels:71_xlch_rim_inside_2_by_the_doctor71.jpg?direct&300|}}|{{:techtalk:ih:wheels:71_xlch_rim_inside_5_by_the_doctor71.jpg?direct&300|}}|{{:techtalk:ih:wheels:71_xlch_rim_inside_6_by_the_doctor71.jpg?direct&300|}}|  
|1971 front and rear (Taper Base) rims from an XLCH ((photos courtesy of The Doctor71 of the XLFORUM))|| 


  * 43005-70 steel 18" steel spool rear drum
  * 43008-70 aluminum 18" steel spool rear drum
  * 43002-70 steel 19" '64-72 style front drum
  * 43010-70 aluminum 19" '64-72 style front drum
  * 42998-74 (250 C) aluminum 19" aluminum hub front disc (made in Italy)
  * 43018-73 steel 19" aluminum hub front disc
====== Tires ======
|mystique surrounding the use of taper based tires/ rims apparently centered around 18" and 19" rear tires.  ((http://www.jockeyjournal.com/forum/archive/index.php/t-22085.html))




===== Tire Fitment Chart =====

  * HD issued a bulletin in June of 1978 regarding tire fitment on 1000cc, 1200cc and 1340CC models for proper matching of tires and rims. ((HD Service Bulletin #M731 dated June 20, 1978))
    * "For the personal safety of the motorcycle rider, tires and inner tubes must be correctly matched to the wheel rims.  Mismatching tires, tubes and rims may result in damage to the tire bead during mounting or may allow the tire to slip on the rim damaging the tube and causing rapid tire deflation.  In addition, using tires and tubes other than those specified may adversely affect motorcycle stability". 
    * Tires:
      * Use only tube type tires with inner tubes on all Harley-Davidson wheels. Tubeless type tires will not seat properly. Protective rubber rim strips must be used on laced (wire spoke) wheels.
      * 16" (seven spoke cast) wheel requires a center valve tube (40553-78) while all other 16" wheels use a side valve tube (40550-77). Tires were interchangeable between cast and laced (wire spoke) wheels.
      * 18" tires and tubes were not interchangeable between cast and laced (wire spoke) wheels. The bead __diameter__ of the MN90-18 tire was app. 0.075" (app. the thickness of a nickel) larger than the 4.25-18T tire.
      * 19" used the same size tube for both cast and laced (wire spoke) wheels but the tires were not interchangeable. The MJ90-19 tire also had a larger bead diameter.

|June 1978 ((HD Service Bulletin #M731 dated June 20, 1978))|||||
^Wheel Size^Wheel Description^Models^Tube Size (Goodyear)^Tire Size^
|16"|Rear Cast 7 Spoke|FX/FXE/FXS|MT-90-16cv (center valve)|5.00-16T \\ 5.10-16T \\ MT-90-16T|
|:::|Front & Rear Laced 16 Spoke|FL/FLH|G5.10-16T (side valve)|:::|
|:::|Rear Laced & Cast 9 Spoke|FX/FXE/FXS|:::|:::|
|18"|Rear Laced|XL/XLH/XLCH/XLT/XLCR|W18 / W19|4.25-18T|
|:::|Rear Cast 7 or 9 Spoke|:::|V18 / V19|MN90-18|
|19"|Front Laced|XL/XLH/XLCH/XLT/XLCR \\ FX/FXE/FXS|V19 / V19|3.75-19T \\ MM90-19T|
|:::|Front Cast 7 or 9 Spoke|:::|:::|MJ-90-19|




===== Factory Tire Information =====

  * Rim size and contour are cast or stamped into exterior surface of rim. 
  * Example: T19x2.50 CO DOT. "T" indicates the rim conforms to 'Tire and Rim Association' standards, 19 is the nominal diameter of the rim in inches measured at the bead center diameter, 2.5 is the width of the bead seat measured in inches, CO designates the rim contour, DOT means the rim meets Dept. of Motor Vehicle Standards.  ((1979-1985 HD Sportster FSM))
  * See also [[techtalk:ih:wheels01#rear|Factory Rear Rims]] and [[techtalk:ih:wheels01#front|Factory Front Rims]]
  * See [[techtalk:ref:wheels04|Tire 101]] for decoding sizes, conversion, cross reference charts, etc. 

|HD Recommendations per Year Model||||||||
^1957-1959 XL^Wheel Size and Position^Tire Size^Recommended \\ Tire Pressure^^^^^
|            |18" Front and Rear|3.50x18|14 psi Front, 18 psi Rear|||||
^1958-1966 XLH^Wheel Size and Position^Tire Size^^^^^^
|            |18" Front and Rear|3.50x18|14 psi Front, 18 psi Rear|||||
^1967-1969 XLH^Wheel Size and Position^Tire Size^^^^^^
|            |19" front|3.25/3.5x19|16 psi|||||
|            |18" Rear|4.00x18"|20 psi|||||
^1959-1969 XLCH^Wheel Size and Position^Tire Size^^^^^^
|            |19" Front|3.25/3.50x19|14 psi|||||
|            |18" Rear|4.0 x 18|18 psi|||||
^1970-1978 ((1970-1978 HD Sportster Parts Catalog pg 1-1))^Wheel Size and Position^Wheel Type^Rim Contour^Tire Size (Goodyear or Yokohama) \\ Use corresponding size inner tubes^^^Recommended \\ Tire Pressure^
|XLH-XLCH-XLT|19" Front|Cast, 7 or 9 spoke| T 19 2.15 TL ((Mike02king from the XLFORUM http://xlforum.net/forums/showthread.php?t=2010145))|MJ90-19   * (XLT use Yokohama Y-980 only)||||
|XLH-XLCH-XLT|19" Front|Laced|  |3.75-19T or MM90-19((The Doctor71 of the XLFORUM)) (Taper base bead tire size, use on taper base bead rim only)((HD Shop Dope Service Bulletin No 516A update from Oct 15, 1966))|||18 psi((HD Shop Dope Service Bulletin No 516A update from Oct 15, 1966))|
|XLH-XLCH-XLT|18" Rear|Cast, 7 or 9 spoke|T 18 2.50 TL ((Mike02king from the XLFORUM http://xlforum.net/forums/showthread.php?t=2010145)) |<del>MN90-18</del> Tire obsolete, acceptable replacement 120/90-18   * (XLT use Yokohama Y-622 only)||||
|XLH/XLCH/XLT|18" Rear|Laced|  |4.25-18T (Taper base bead tire size, use on taper base bead rim only)((HD Shop Dope Service Bulletin No 516A update from Oct 15, 1966))|||30 psi((HD Shop Dope Service Bulletin No 516A update from Oct 15, 1966))|
|XLH-XLCH|16" Rear (accessory)|Cast 7 spoke|  |MT90-16  / 5.00-16T / 5.10-16T||||
^1979 XLH-XLCH-XLS((1979-1985 HD Sportster FSM))^Wheel Size and Position^Wheel Type^Rim Contour^HD Tire Series^Goodyear Tube Size^Goodyear Tire Type^Goodyear Tire Size 4 Ply^
|    |19" Front|Laced Early '79|2.50 CM|NA|V 18/19|Sport Rib (Tapered Bead) ((HD Service School service bulletin #597))|MM90-19T|
|    |19" Front|Laced Late '79|2.50 TLA|YYY|V 19/19|Eagle A/T|MJ90-19|
|    |19" Front|Cast|2.15 TL|YYY|V 18/19|Eagle A/T|MJ90-19|
|    |18" Rear|Laced Early '79|2.50 CM|NA|W 18/19|All Traction (Tapered Bead)((HD Service School service bulletin #597))|4.25-18T|
|    |18" Rear|Cast|2.50 TL|NA|V 18/19|Eagle A/T|<del>MN90-18</del> Tire obsolete, Acceptable replacement 120/90-18((HD Service School service bulletin #597))|
|    |16" Rear|Laced|3.00 D|WWW|G5.10-16|Eagle A/T|MT90-16|
|    |16" Rear|Cast|3.00 D|WWW|G5.10-16|Eagle A/T|MT90-16|
^1980-1985 XLH-XLS-XLX((1979-1985 HD Sportster FSM))^Wheel size and Position^Wheel Type^Rim Contour^HD Tire Series^Tube Size ((Manufacturer - Carlisle Tire & Rubber Company)) / \\ Valve Stem Type ^Tire Size Goodyear Eagle A/T or Dunlop K181 4 Ply^^
|         |19" Front|Laced|2.50x19 TLA|YYY|MJ90-19 \\ Rubber (center pos.)|Either brand MJ90-19||
|         |19" Front|Cast|2.15x19 TL|YYY|:::|:::||
|         |16" Rear|Laced or Cast|3.00x16D|WWW|H-16 (MT90-16) ((HD Service Bulletin #M-838 dated October 2, 1981)) \\ Rubber or Metal (side pos) \\ 11/32" rim hole \\ G 5.10-16 ((HD Service Bulletin #M-838 dated October 2, 1981)) \\ Rubber (side pos) \\ 5/8" rim hole|Goodyear MT90-16 \\ \\ \\ Dunlop MT90-16||
^1985 XLH-XLS-XLX((1979-1985 HD Sportster FSM))^Wheel size and Position^Wheel Type^Rim Contour^HD Tire Series^Rim Valve Hole Diameter^Tire Size Goodyear Eagle A/T or Dunlop K181 4 Ply^^
|         |19" Front|Tubeless Cast|2.15x19 TL|YYY|0.45"|MJ90-19||
|         |16" Rear|Tubeless Cast|3.00x16 D|WWW|0.34"|MT90-16||
^1983-1984 XR-1000 ((HD Service Bulletin #M-867 dated March 11, 1983))^Wheel Size and Position^Wheel Type^Rim Contour^HD Tire Series^Rim Valve Diameter^Tire Size Dunlop K-291S 4 Ply^^
|         |19" Front|Tubeless Cast|2.15x19 TL|RRR|0.45"|100/90V-19||
|         |16" Rear|Tubeless Cast|3.00x16 D|PPP|0.34"|130-90V-16||



==== Service Updates ====

  * **Tapered bead rims**, both steel and aluminum, were used on 70's model Sportsters. The taper was at the 'normally flat' area from the inside bead seat corner and the shelf edge at the drop towards the drop center. The metal 'shelf' tapered toward the center with a safety hump just before the drop down. It looks like it was a 'special package' buy from Goodyear with the rim included since you couldn't buy the tires to properly fit the rims anywhere else but them. ((HD Service School service bulletin #597))
    * The special "C-Section" rims are identified by the following numbers stamped inside the rim: 
      * Steel rims: Front 43003-70/19 x 2.50C, Back 43004-70/18 x 2.50C ((HD Service School service bulletin #597))
      * Aluminum rims: Front 43010-70/2.50C-19, Back 43008-70/2.50C-18 ((HD Service School service bulletin #597))
    

==== Goodyear Taper Bead Tires (70-78) ====

|{{:techtalk:ih:wheels:71_xlch_front_tire_mm90-19_3_by_the_doctor71.jpg?direct&300|}}|{{:techtalk:ih:wheels:71_xlch_front_tire_mm90-19_4_by_the_doctor71.jpg?direct&300|}}|{{:techtalk:ih:wheels:71_xlch_tire_4.25x18t_by_the_doctor71.jpg?direct&300|}}|
|{{:techtalk:ih:wheels:71_xlch_tire_4.25x18t_2_by_the_doctor71.jpg?direct&300|}}|{{:techtalk:ih:wheels:71_xlch_tires_by_the_doctor71.jpg?direct&300|}}||
|Goodyear taper beaded tires: MM90-19 Front and 4.25x18t Rear (for taper bead rims only) ((photos courtesy of The Doctor71 of the XLFORUM))||| 



\\ 


[[:techtalk:menu|{{:techtalk:gototechnicalmenu.jpg|}}]]
Trace: • IH: Carburetor, Intake Manifold & Exhaust - Sub-01A • Sportster Technical Menu • IH: Electrical System - Sub-02M • EVO: Wheels, Brakes & Tires • EVO: Oiling & Lubrication - Sub-03I • IH: Electrical System • MiscRes: Factory Instruction Sheets • playground • MiscRes: Magazine Articles - Menu • REF: Oiling & Lubrication - Sub-05F