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| techtalk:ref:body30j [2024/01/09 20:53] – hippysmack | techtalk:ref:body30j [2024/01/09 21:12] (current) – hippysmack |
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| Then to shape it flat on top and the right side and drill & tap a hole to install the "Trap" Style pedal. \\ | Then to shape it flat on top and the right side and drill & tap a hole to install the "Trap" Style pedal. \\ |
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| | The existing pedal was cut off with an angle grinder. ((photos by DK Custom of the XLFORUM http://xlforum.net/forums/showthread.php?t=1582019&page=5)) ||| | | The existing pedal was cut off with an angle grinder. ((photos by DK Custom of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/efi-sportster-motorcycle-talk-2007-and-up/145738-sportster-winter-makeover/page5?t=1582019&page=5)) ||| |
| |{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_1_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_3_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_4_by_dk_custom.jpg?direct&300|}}| | |{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_1_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_3_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_4_by_dk_custom.jpg?direct&300|}}| |
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| | Brake arm sanded smooth on top and the side. ((photos by DK Custom of the XLFORUM http://xlforum.net/forums/showthread.php?t=1582019&page=5)) ||| | | Brake arm sanded smooth on top and the side. ((photos by DK Custom of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/efi-sportster-motorcycle-talk-2007-and-up/145738-sportster-winter-makeover/page5?t=1582019&page=5)) ||| |
| |{{:techtalk:ref:wheels:custom_trap_style_brake_pedal_mod_5_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_6_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_7_by_dk_custom.jpg?direct&300|}}| | |{{:techtalk:ref:wheels:custom_trap_style_brake_pedal_mod_5_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_6_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_7_by_dk_custom.jpg?direct&300|}}| |
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| |Pedal fitted to mark the hole location. The hole was drilled with a 17/64" bit, and then threaded with a 5/16"-24 tap. \\ (same bolt that comes with the Trap Shift Peg, or the same thread as used on the shifter) \\ This hole could have been drilled straight through with a nut on the end of the bolt but this way looks cleaner. ((photos by DK Custom of the XLFORUM http://xlforum.net/forums/showthread.php?t=1582019&page=6)) ||| | |Pedal fitted to mark the hole location. The hole was drilled with a 17/64" bit, and then threaded with a 5/16"-24 tap. \\ (same bolt that comes with the Trap Shift Peg, or the same thread as used on the shifter) \\ This hole could have been drilled straight through with a nut on the end of the bolt but this way looks cleaner. ((photos by DK Custom of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/efi-sportster-motorcycle-talk-2007-and-up/145738-sportster-winter-makeover/page6?t=1582019&page=6)) ||| |
| |{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_8_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_9_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_10_by_dk_custom.jpg?direct&300|}}| | |{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_8_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_9_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_10_by_dk_custom.jpg?direct&300|}}| |
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| |This could be powder coated with the removal of the bushing in the brake arm.||| | |This could be powder coated with the removal of the bushing in the brake arm.||| |
| |This is how much was original cut off. ((photo by DK Custom of the XLFORUM http://xlforum.net/forums/showthread.php?t=1582019&page=6))|Final fit to match edges if needed. ((photos by DK Custom of the XLFORUM http://xlforum.net/forums/showthread.php?t=1582019&page=6))|Bolted, painted and ready to go. ((photos by DK Custom of the XLFORUM http://xlforum.net/forums/showthread.php?t=1582019&page=6))| | |This is how much was original cut off. ((photo by DK Custom of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/efi-sportster-motorcycle-talk-2007-and-up/145738-sportster-winter-makeover/page6?t=1582019&page=6))|Final fit to match edges if needed. ((photos by DK Custom of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/efi-sportster-motorcycle-talk-2007-and-up/145738-sportster-winter-makeover/page6?t=1582019&page=6))|Bolted, painted and ready to go. ((photos by DK Custom of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/efi-sportster-motorcycle-talk-2007-and-up/145738-sportster-winter-makeover/page6?t=1582019&page=6))| |
| |{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_12_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_11_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_13_by_dk_custom.jpg?direct&300|}}| | |{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_12_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_11_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_13_by_dk_custom.jpg?direct&300|}}| |
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| This mod was also saws off the protruding edge of the pedal to drill and tap for a peg. \\ | This mod was also saws off the protruding edge of the pedal to drill and tap for a peg. \\ |
| This way you can match the brake pedal with the shifter peg. \\ | This way you can match the brake pedal with the shifter peg. \\ |
| {{:techtalk:ref:body:brake_pedal_mod_before_by_tazzintroll.jpg?direct&300|}} ((photo by TazzinTroll of the XLFORUM http://xlforum.net/forums/showthread.php?t=77774)) {{:techtalk:ref:body:brake_pedal_mod_after_by_tazzintroll.jpg?direct&300|}} ((photo by TazzinTroll of the XLFORUM http://xlforum.net/forums/showthread.php?t=77774)) | {{:techtalk:ref:body:brake_pedal_mod_before_by_tazzintroll.jpg?direct&300|}} ((photo by TazzinTroll of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/rubber-mount-sportster-motorcycle-talk-2004-2006/38772-got-tired-of-brake-peddle?t=77774)) {{:techtalk:ref:body:brake_pedal_mod_after_by_tazzintroll.jpg?direct&300|}} ((photo by TazzinTroll of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/rubber-mount-sportster-motorcycle-talk-2004-2006/38772-got-tired-of-brake-peddle?t=77774)) |
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| The stock brake pedal was cut off the lever. \\ | The stock brake pedal was cut off the lever. \\ |
| |Make the cuts. ((photo by HarleyScuba of the XLFORUM http://xlforum.net/forums/showthread.php?t=790182&page=2))| | |Make the cuts. ((photo by HarleyScuba of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-accessories/94994-stuck-with-the-stock-brake-pedal/page2?t=790182&page=2))| |
| |{{techtalk:ref:body:brake_pedal_mod_1_by_harleyscuba.jpg?direct&300|}}| | |{{techtalk:ref:body:brake_pedal_mod_1_by_harleyscuba.jpg?direct&300|}}| |
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| Else the powder coat will end up hindering installation and / or operation. \\ | Else the powder coat will end up hindering installation and / or operation. \\ |
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| |Shape, tap and powder coat. ((photos by HarleyScuba of the XLFORUM http://xlforum.net/forums/showthread.php?t=790182&page=2))||| | |Shape, tap and powder coat. ((photos by HarleyScuba of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-accessories/94994-stuck-with-the-stock-brake-pedal/page2?t=790182&page=2))||| |
| |{{techtalk:ref:body:brake_pedal_mod_2_by_harleyscuba.jpg?direct&300|}}| {{techtalk:ref:body:brake_pedal_mod_11_by_harleyscuba.jpg?direct&300|}}|{{techtalk:ref:body:brake_pedal_mod_5_by_harleyscuba.jpg?direct&300|}}| | |{{techtalk:ref:body:brake_pedal_mod_2_by_harleyscuba.jpg?direct&300|}}| {{techtalk:ref:body:brake_pedal_mod_11_by_harleyscuba.jpg?direct&300|}}|{{techtalk:ref:body:brake_pedal_mod_5_by_harleyscuba.jpg?direct&300|}}| |
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| |Finshed product. ((photos by HarleyScuba of the XLFORUM http://xlforum.net/forums/showthread.php?t=790182&page=2))||| | |Finshed product. ((photos by HarleyScuba of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-accessories/94994-stuck-with-the-stock-brake-pedal/page2?t=790182&page=2))||| |
| |{{techtalk:ref:body:brake_pedal_mod_3_by_harleyscuba.jpg?direct&300|}}|{{techtalk:ref:body:brake_pedal_mod_4_by_harleyscuba.jpg?direct&300|}}|{{techtalk:ref:body:brake_pedal_mod_9_by_harleyscuba.jpg?direct&300|}}| | |{{techtalk:ref:body:brake_pedal_mod_3_by_harleyscuba.jpg?direct&300|}}|{{techtalk:ref:body:brake_pedal_mod_4_by_harleyscuba.jpg?direct&300|}}|{{techtalk:ref:body:brake_pedal_mod_9_by_harleyscuba.jpg?direct&300|}}| |
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| ===== Brake Pedal Pads / Risers ===== | ===== Brake Pedal Pads / Risers ===== |
| This is a pad from a Panhead brake pedal. ((photo by Bob F of the XLFORUM http://xlforum.net/forums/showthread.php?t=77774&page=5)) | This is a pad from a Panhead brake pedal. ((photo by Bob F of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/rubber-mount-sportster-motorcycle-talk-2004-2006/38772-got-tired-of-brake-peddle/page5?t=77774&page=5)) |
| |{{:techtalk:ref:body:brake_pedal_pad_mod_1_by_bob_f.jpg?direct&300|}}|{{:techtalk:ref:body:brake_pedal_pad_mod_2_by_bob_f.jpg?direct&300|}}| | |{{:techtalk:ref:body:brake_pedal_pad_mod_1_by_bob_f.jpg?direct&300|}}|{{:techtalk:ref:body:brake_pedal_pad_mod_2_by_bob_f.jpg?direct&300|}}| |
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| ===== Pics of Brake Pedals ===== | ===== Pics of Brake Pedals ===== |
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| {{:techtalk:ref:body:brake_pedal_extension_by_renpia.jpg?direct&300|}} ((photo by renpia of the XLFORUM http://xlforum.net/forums/showthread.php?p=741784)) | {{:techtalk:ref:body:brake_pedal_extension_by_renpia.jpg?direct&300|}} ((photo by renpia of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-general-discussion-and-problems/33424-i-am-quitting-harley-s-forever/page3#post715969)) |
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| [[:techtalk:menu|{{:techtalk:gototechnicalmenu.jpg|}}]] | [[:techtalk:menu|{{:techtalk:gototechnicalmenu.jpg|}}]] |
