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-techtalk:ref:genmsr04 [2020/10/30 00:30]
– [Modified Oil Tank Cap] hippysmack
+
+techtalk:ref:genmsr04 [2023/12/26 22:52] (current)
hippysmack
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 \\
 ====== Using / Diagnosing with a Slack Tube (Manometer) ======
 
 See also in the Sportsterpedia: \\
 
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 ==== Valve vs No Valve on Source Outlet ====
 
 A valve is sometimes used on the source outlet to connect the test line to the manometer. \\
 This is a safety precaution in case more vacuum is being pulled than the manometer is calibrated for. \\
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 ==== Timing Hole Plug (57-03) ====
 
   * This method won't work on 04-up models as they have no timing hole plug. \\ Basically you need some clear vinyl hose and a nipple fitting to replace the timing hole plug.
     * 1957-2003 engines have a timing plug hole that can be removed and a couple fittings with a hose barb end can be installed to accept the hose.
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 |  **Timing hole plug fittings**  |||
 |3/8" flare to 1/4" FPT fitting \\ with a 1/4" MPT to 3/8" hose barb. ((photo by aswracing of the XLFORUM httphttps://www.xlforum.net/forumsforum/showthread.phpsportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/180842-crankcase-vent-question/page4?t=1946516&page=4))|3/8" NPT x 1/4" NPT bushing and a 1/4" NPT to 3/16" hose barb fiting. ((photos by Hippysmack of the XLFORUM httphttps://www.xlforum.net/forumsforum/showthread.php?p=5784790sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-bottom-end/197307-sportster-crankcase-pressure-engine-breathing-wetsumping-and-mods/page52#post5784790post4349847))||
 |{{:techtalk:ref:engmech:timing_plug_adapter_by_aswracing.jpg?direct&300|}}|{{:techtalk:ref:genmsr:timing_hole_fitting_for_slack_tube_by_hippysmack.jpg?direct&300|}}| {{:techtalk:ref:engmech:homemade_slack_tube_1_by_hippysmack.jpg?direct&300|}}|
 
 |  Fitting installed (just snugged up) with clear hose and a homemade manometer. ((photos by Hippysmack of the XLFORUM httphttps://www.xlforum.net/forumsforum/showthread.php?p=5784790sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-bottom-end/197307-sportster-crankcase-pressure-engine-breathing-wetsumping-and-mods/page52#post5784790post4349847))  |||
 |{{:techtalk:ref:engmech:homemade_slack_tube_7_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:engmech:homemade_slack_tube_8_by_hippysmack.jpg?direct&300|}}| {{:techtalk:ref:engmech:homemade_slack_tube_5_by_hippysmack.jpg?direct&300|}}|
 
 ==== Oil Tank / Vent Line ====
 
 **You can test crankcase pressure from the tank vent** as it will show the amount of vacuum that is being created between the cam chest and the oil tank. \\
 This measurement (when tested on a 2001 XL1200S) was lower than when the same engine was tested from the crankcase. \\
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 The crankcase was tested from the timing plug and the oil tank was tested with a modded spare oil cap. \\
 So the pics on the right represent actual working pressure in the tank. \\
 |Slack Tube testing from timing hole plug. ((photos by bustert of the XLFORUM httphttps://www.xlforum.net/forumsforum/showthread.php?p=5767694sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-bottom-end/197307-sportster-crankcase-pressure-engine-breathing-wetsumping-and-mods/page31#post5767694post4326111))||Slack Tube testing from oil tank||
 |1000 \\ RPM|{{:techtalk:ref:engmech:checking_cc_pressure_at_timing_hole_plug_1_by_bustert.jpg?direct&300|}}|{{:techtalk:ref:engmech:checking_cc_pressure_at_oil_tank_1.1_by_bustert.jpg?direct&300|}}|1000 \\ RPM|
 |6000 \\ RPM|{{:techtalk:ref:engmech:checking_cc_pressure_at_timing_hole_plug_6_by_bustert.jpg?direct&300|}}|{{:techtalk:ref:engmech:checking_cc_pressure_at_oil_tank_6_by_bustert.jpg?direct&300|}}|6000 \\ RPM|
 
 ==== Modified Oil Tank Cap ====
 
 You can drill a hole for an NPT fitting in a spare oil cap or make a cap just for testing. \\
 The one below was made from a rubber plug bought at Lowes. [[techtalk:ref:genmsr04a|Click here]] to see the pics of the mod. \\
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 If you're testing the 04-up plastic oil tank for high pressure, the oil cap is not going to be helpful as a test point. \\
 You need a tee installed in the vent line for that. \\
 
 ====== Testing crankcase pressure ======
 
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     * Convert metric measurements to inches if needed.
     * The result is expressed as the pressure in Inches of Water Column.
 
 
 
 At idle gives the most vacuum in the crankcase you'll have throughout the RPM range. \\
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 ====== Conversion Chart ======
 
 Conversion Results Rounded: \\
 Click here {{:techtalk:ref:engmech:pressure_conversion_chart_by_hippysmack.png?direct&50}} to open a picture of the chart. ((drawing by Hippysmack)) \\
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 |6|.441|14.95|.217^ |13|.956|32.38|.470^ |20|1.471|49.82|.713^ |27|1.986|67.25|.975^ |34|2.501|84.69|1.228|
 |7|.515|17.44|.253^ |14|1.03|34.87|.506^ |21|1.545|52.31|.759^ |28|2.060|69.74|1.012^ |35|2.574|87.18|1.264|
 
 
 
 ====== Calculating Between PSI and Inches of Water ======
 
 The standard conversion from PSI to Inches of Water: 1 PSI is equal to 28" of water column (overall vertical movement). \\
 When using a U-tube type manometer, divide the total inches of water travel (in both legs) by 2 as the water in each leg of the instrument are moving. \\
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 ====== Inches of Water to Inches of Mercury (Hg) ======
 1" of water column = 0.073555905223332" in Hg.
 
 
 ====== Calculating Pascal Units ======
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 Zero Absolute Pressure. \\
 The complete absence of any gas; a perfect vacuum. 
 
 
 
 \\