Differences

This shows you the differences between two versions of the page.

--- techtalk:ref:tools804 [2022/04/16 20:41] – [Carburetor, Intake Manifold and Air Cleaner] hippysmack
+++ techtalk:ref:tools804 [2024/01/24 23:34] (current) – hippysmack
@@ Line 102: / Line 102: @@
 |11272|1996-2003|.213" ((https://www.jwboon.com/)) Radial Retainer Ring|Throttle Cable Retainer Ring|Sportsters|
 |11302|1999-2003|E-Clip|(L) Footrest Support Retainer Ring|883C, 1200C|
-|11304|  |3/8" Retaining Ring ((AsSeenOnTV of the XLFORUM http://xlforum.net/forums/showthread.php?t=1085891))|
+|11304|  |3/8" Retaining Ring ((AsSeenOnTV of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-general-discussion-and-problems/113956-what-size-is-the-footpeg-snap-ring?t=1085891))|
-|11379|  |8 mm External Circlip((Nibelungen of the XLFORUM http://xlforum.net/forums/showthread.php?t=2032572))|
+|11379|  |8 mm External Circlip((Nibelungen of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/efi-sportster-motorcycle-talk-2007-and-up/190706-size-of-retaining-rings?t=2032572))|
 |26497-75|1977-1990|1/2" Inverted External Circlip ((https://www.mcmaster.com/external-retaining-rings/inverted-external-retaining-rings/))|Oil Pump Shaft Ret Ring|Sportsters|
 |:::|(DIN 471 specs, ID .461", thickness .035", fits groove size .468")||||
@@ Line 109: / Line 109: @@
 |27368-76|L1976-2006|External Wire Clip|Carb Bowl Overflow Hose Clip|Sportsters|
 |31324-91|1991-2003|Snap Ring|Internal Starter Part|XL1200|
-|31328-91|1991-2003|Snap Ring|Internal Starter Part|XL1200|
+|31328-91|1991-2004|Snap Ring|Internal Starter Part|XL1200|
 |31693-90|1991-1998|Clip|Cord Clip|XL1200|
 |33653-90|1991-2003|Klipring Retaining Ring|Shifter Detent Roller Retainer|Sportsters|
@@ Line 214: / Line 214: @@
 ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}|||||
 |HD Part#|Year(s) \\ Available|Description|Uses|Models|
-|835|2004-|Screw|Crankcase Screw|Sportsters|
+|835|2004-|5/16" x 18 x 3" Flange \\ Hd Screw w/ lockpatch|Crankcase Screw|Sportsters|
 |852|1986|1/4" x 20 Socket Head Screw|Rocker Box Cover Screw|Sportsters|
 |861A|1992- |3/8" x 16 x 1" Hex \\ Socket Head Bolt (grade 8) |Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters|
@@ Line 231: / Line 231: @@
 |1029|2002-2003|5/16" x 18 Screw|Lower Primary Cover Screw|883C, 1200C|
 |1039|2000-2004|5/16" x 18 x 2-1/2" \\ Hex Flange Head Bolt|Lower Rocker Cover Bolt|Sportsters|
-|1048|2004-|Screw|Crankcase Screw|Sportsters|
+|1048|2004-|5-16" x 18 x 1-1/2" \\ Hex Flange Cap Screw|Crankcase Screw|Sportsters|
 |1797R|1986-1994|1/4" x 20 x 2" Hex \\ Socket Head Screw|Cam Cover Screw|Sportsters|
 |2423|1986-1990|1/4" x 20 x 3/8" Pozidriv \\ Truss Head Screw (grade 2)|Primary Oil Level Screw|Sportsters|
@@ Line 238: / Line 238: @@
 |2708|1986-1990|1/4" x 20 x 3/4" Socket Hd Bolt|Tappet Guide Bolt|Sportsters|
 |2879W|1986-1990|3/8" x 16 x 1" Hex Head Bolt|Rear Motor Mount Top Bolt|Sportsters|
-|3026|2004-|Screw|Choke Bracket to \\ Center Head Mount Screw|Sportsters|
+|3026|2004-|#10-32 x 1/2" Hex Socket \\ Button Hd Screw|Choke Bracket to \\ Center Head Mount Screw|Sportsters|
 |3201W|1991-1994|5/16" x 18 x 3/4" \\ Hex Socket Head Screw|Pushrod Tube Base Screw|Sportsters|
 |3228 \\ 3228A|1995-2002 \\ 2003|5/16" x 18 x 3/4" Hex \\ Socket Head Screw (grade 8)|Pushrod Tube Base Screw|Sportsters|
@@ Line 261: / Line 261: @@
 |3849|2004-|1/4" x 20 x 1-1/4" Sems \\ Hex Cap Screw (grade 8)|Lower Rocker Box Bolt|Sportsters|
 |3997 \\ 3997A|1986-1998 \\ 1999-2003|1/4" x 20 x 1-1/4" \\ Hex Head Bolt (grade 8)|Lower Rocker Cover Bolt|Sportsters|
-|4091|2004-|Screw|Stator Wire Cover Screw|Sportsters|
 |4319|1986-1992|3/8" x 24 x 1" \\ Hex Head Bolt \\ (grade 5, zinc)|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters|
 |:::|1986-1994|:::|Top Front Motor Mount \\ to Frame Bracket Bolt|:::|
@@ Line 283: / Line 282: @@
 |4748|1992-1995 \\ 1998 \\ 2000-2004|3/8" x 16 x 1-1/8" Hex \\ Socket Head Bolt (grade 8)|Top Center Motor Mount \\ to Head Bolt|Sportsters|
 |:::|1998|:::|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters|
-|4751|1993-2003|1/4" x 20 x 3/4" \\ Hex Head Bolt (grade 8)|Engine Sprocket to Rotor Screw|Sportsters|
+|4751|1993-2004|1/4" x 20 x 3/4" \\ Hex Head Bolt (grade 8)|Engine Sprocket to Rotor Screw|Sportsters|
 |4820A|1993-2003|1/4" x 20 x 2" Hex \\ Socket Head Screw (grade 8)|Cam Cover Screw|Sportsters|
 |:::|2000-2004|:::|Primary Cover Screw|Sportsters|
@@ Line 343: / Line 342: @@
 |27130-81|1981-1987|Screw|Throttle Stop Screw|Sportsters|
 |:::|1988-1991|:::|Idle Screw|:::|
-|27130-90|1992-2004|Screw (M4 x .07 threads) ((Folkie of the XLFORUM http://xlforum.net/forums/showthread.php?t=2079921))|Idle Screw|Sportsters|
+|27130-90|1992-2004|Screw (M4 x .07 threads) ((Folkie of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/202717-idle-speed-screw-thread-size?t=2079921))|Idle Screw|Sportsters|
 |27139-81|1981-1987|Screw w/ Washer|Throttle Cable Bracket Screw|Sportsters|
 |27145-81|1981-1987|Screw|Fast Idle Screw|Sportsters|
@@ Line 378: / Line 377: @@
 |8535|1992-2003|Rivet|  |Sportsters|
 |10057|1986-1987|Clip|  |Sportsters|
-|61107-92|1992-2003|Fitting|  |Sportsters|
+|61107-92|1992-2003|Hose Bibb \\ Plastic 90° Elbow|Air Cleaner Fitting|Sportsters|
@@ Line 425: / Line 424: @@
 |3787|1993-1994|1/4" x 20 x 3/4" Hex Head Bolt|Voltage Regulator Mounting Bolt|Sportsters|
 |4134|2001-2003|#10-24 x 3/8" Torx Pan Head Screw|Voltage Reg Grounding Screw?|Sportsters|
-|4329|1995-2003|1/4" x 20 x 3/4" Serrated \\ Flange Hex Head Screw|Voltage Regulator Mounting Bolt|Sportsters|
+|4329|1995-2004|1/4" x 20 x 3/4" Serrated \\ Flange Hex Head Screw|Voltage Regulator Mounting Bolt|Sportsters|
 ===== Stator =====
 ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}|||||
@@ Line 431: / Line 430: @@
 |2712|1985-1990|#10-24 x 7/8" Torx Cap Head Screw|Stator to Engine Screw|Sportsters|
 |2720|1991-2001|#10-24 x 1" Torx Cap Head Screw|Stator to Engine Screw|Sportsters|
-|3029|2002-2003|#10-24 x 1-1/8" Torx Head Screw|Stator to Engine Screw|Sportsters|
+|3029|2002-2004|#10-24 x 1-1/8" Torx Head Screw|Stator to Engine Screw|Sportsters|
-|4091|1991-2003|#10-24 x 1/2" Self Tapping \\ Hex Washer Hex Screw|Stator Wire Cover Screw|Sportsters|
+|4091|1991-2004|#10-24 x 1/2" Self Tapping \\ Hex Washer Hex Screw|Stator Wire Cover Screw|Sportsters|
 ===== Headlight =====
 ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}|||||
@@ Line 517: / Line 516: @@
 ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}|||||
 |HD Part#|Year(s) \\ Available|Description|Uses|Models|
-|3993|1982-2003|1/4" x 20 x 1-1/4" Hex Head Bolt|Ignition Coil \\ to Bracket Bolt|Sportsters Except 1200S|
+|3480A|2004-|1/4" x 20 x 1-3/4" \\ Knurled Socket Hd Screw|Coil to Bracket Screw|Sportsters|
+|3993|1982-2003|1/4" x 20 x 1-1/4" \\ Hex Head Bolt|Ignition Coil \\ to Bracket Bolt|Sportsters Except 1200S|
 |4820A|1998-1999|1/4" x 20 x 2" Hex \\ Socket Head Screw (grade 8)|Coil to Bracket Screw|1200S|
 ===== Ignition =====
-^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}|||||
+^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||||
-|HD Part#|Year(s) \\ Available|Description|Uses|Models|
+|HD Part#|Year(s) \\ Available|Description|Uses|Models|Pic(s)|
 |1205|1982-1990|#10-24 x 3/4" Pozidriv \\ Fillister Head Screw|Ignition Module Mounting Screw|Sportsters|
 |1601|1980-2003|#8-32 x 1/2" Flat Head Screw|Ignition Cover (inner) Screw|Sportsters|
@@ Line 527: / Line 527: @@
 |2362|1997- |#10-24 x 3/4" Flange \\ Hex Head Self Tapping Screw|Ignition Module Mounting Screw|Sportsters|
 |2611B \\ 2611C|1980-1999 \\ 2000-2003|#10-32 x 3/4" Hex Head Screw|Ignition Rotor Cup Screw|Sportsters|
-|32606-82|1986-2003|Stud|Timer Plate Stud|Sportsters|
+|32606-82|1986-2003|Stud|Timer Plate Stud|Sportsters|{{ :techtalk:ref:tools:1986-2003_sportster_timer_plate_studs_32606-82_by_harleyguys.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, harleyguys [[https://www.ebay.com/str/used2bviperizer2?_trksid=p2047675.l2563|Link to Ebay Store]] ))|
 ===== Starter / Relay =====
 ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}|||||
@@ Line 535: / Line 535: @@
 |917|1981-1990|M6 x 42 mm Phillips Head Screw|Starter Housing Screw|Sportsters|
 |:::|1991-1994|:::|:::|XL883|
-|928|1991-2003|M5 x 0.8 x 35 \\ Flange Hex Head Bolt|Starter Housing Screw|XL1200|
+|928|1991-2004|M5 x 0.8 x 35 \\ Flange Hex Head Bolt|Starter Housing Screw|XL1200|
-|929 \\ 929A|1991-1998 \\ 1999-2003|Screw w/ O-ring|Starter End Cover Screw|XL1200|
+|929 \\ 929A|1991-1998 \\ 1999-2004|Screw w/ O-ring|Starter End Cover Screw|XL1200|
 |3350|1991-2003|Bolt|Starter Frame End Thru Bolt|XL1200|
-|3359|1995-2003|Bolt|Starter Housing Bolt|Sportsters|
+|3559|1995-2004|Bolt|Starter Housing Thru Bolt|Sportsters|
 |3401|1986-1990|M6 x 140mm Hex Head Bolt|Starter Housing Screw|Sportsters|
 |:::|1991-1994|:::|:::|XL883|
@@ Line 544: / Line 544: @@
 |31666-90|1991-1994|Bolt|Starter Wire Contact Bolt|XL1200|
 |31667-90|1991-1994|Bolt|Starter Wire Contact Bolt|XL1200|
-|31689-90|1991-2003|M4 x 0.7 x 12 Hex Head Bolt w/ Washer|Starter Cord Clip Bolt|XL1200|
+|31689-90|1991-2004|M4 x 0.7 x 12 Hex Head Bolt w/ Washer|Starter Cord Clip Bolt|XL1200|
-|45902-00|2001-2003|Screw|Starter Mounting Bolt|Sportsters|
+|45902-00|2001-2004|Screw|Starter Mounting Screw|Sportsters|
 |45995-73 \\ 45995-73A \\ 45995-73B|1981-1992 \\ 1993-1997 \\ 1998-2000|3/8" x 24 x 1" Socket Head Bolt ((https://www.denniskirk.com/v-twin-manufacturing/kayaba-fork-damper-tube-screw-set-24-0188.p276276.prd/276276.sku))|Starter Mounting Bolt|Sportsters|
@@ Line 563: / Line 563: @@
 |3583|1986-1994|10-24 x 9/16" Hex Head Bolt|Clutch Ramp Lockplate Bolt|Sportsters|
 |11735\\ 11735A \\ 11735B|1986-1992 \\ 1991-1992 \\ 1993|Special Screw - 5/16" x 24 Threads|Clutch Adjusting Screw|Sportsters|
-|11752|1994-2003|Special Screw - 5/16" x 24 Threads ((shanneba of the XLFORUM http://xlforum.net/forums/showthread.php?t=1968076))|Clutch Adjusting Screw|Sportsters|
+|11752|1994-2003|Special Screw - 5/16" x 24 Threads ((shanneba of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-transmission-clutch-primary-secondary-drive/182729-clutch-adjustment-screw-thread-pitch?t=1968076))|Clutch Adjusting Screw|Sportsters|
 ====== Transmission ======
@@ Line 595: / Line 595: @@
 \\
 ===== Front Forks / Triple Tree =====
-^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}|||||
+^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&850|}}||||||
-|HD Part#|Year(s) \\ Available|Description|Uses|Models|
+|HD Part#|Year(s) \\ Available|Description|Uses|Models|Pic(s)|
 |854|1983-1985 \\ L1983-1985 \\ 1986-1987|3/8" x 24 x 1-1/2" Knurled \\ Socket Head Screw|Lower Fork Bracket \\ to Slider Pinch Screw|XLX \\ XR-1000 \\ 883, Hugger|
 |855|1986|3/8" x 16 x 2" Knurled \\ Socket Head Screw|Lower Fork Bracket \\ to Slider Pinch Screw|XLH 1100|
@@ Line 624: / Line 624: @@
 |45726-96|1996-2003|Special Plug Bolt Assembly|Slider Plug Bolt|1200S|
 |45782-72A|1962-1987|Helicoil|Fork Bracket Screw Insert|Sportsters|
-|45790-80|1979-1994|M4 X 0.70mm x 6mm  \\ JIS Head Screw w/ Washer|Fork Drain Screw|Sportsters|
+|45790-80|1979-1994|M4 X 0.70mm x 6mm  \\ JIS Head Screw w/ Washer|Fork Drain Screw|Sportsters|{{ :techtalk:ref:tools:1979-2003_sportster_fork_drain_screw_by_robison_motorcycles.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, Robison Motorcycles [[ https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563 |Link to Ebay Store]] ))|
-|:::|1995-1997 \\ 2000-2003|:::|:::|STD, DLX, HUG \\ 1200, 883C, 1200C|
+|:::|1995-1997 \\ 2000-2003|:::|:::|STD, DLX, HUG \\ 1200, 883C, 1200C|:::|
 |45998-73|1973-1974 \\ 1979-1987|5/16" x 18 (both ends) Stud|Slider Clamp Stud|Sportsters|
 |45813-03|1979-Up|M4 x 0.7mm × 6mm Screw Kit (chrome)|Fork Drain Screw Kit|Sportsters|
 |48143-84|  |Pin|Fork Stem Pin \\ (w / spring 48145-84)|HDI Models only|
 ===== Swingarm =====
@@ Line 735: / Line 733: @@
 |44146-77|L1987-1991|Special Screw|Rear Caliper Bleeder Screw|Sportsters|
 |44146-82|1982-E1987|Special Screw|Rear Caliper Bleeder Screw|Sportsters|
-|44160-00|2000-2003|10 mm X 1.5 mm X 35 mm Bolt ((Scuba10jdl of the XLFORUM http://xlforum.net/forums/showthread.php?t=1985338))|Front Brake Caliper \\ Lower Mounting Bolt|
+|44160-00|2000-2003|10 mm X 1.5 mm X 35 mm Bolt ((Scuba10jdl of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-tires-wheels-and-brakes-aa/185406-caliper-bolt-size-question?t=1985338))|Front Brake Caliper \\ Lower Mounting Bolt|
-|44163-00|2000-2003|10 mm X 1.5 mm X 80 mm Bolt ((Scuba10jdl of the XLFORUM http://xlforum.net/forums/showthread.php?t=1985338)) |Front Brake Caliper \\ Upper Mounting Bolt|
+|44163-00|2000-2003|10 mm X 1.5 mm X 80 mm Bolt ((Scuba10jdl of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-tires-wheels-and-brakes-aa/185406-caliper-bolt-size-question?t=1985338)) |Front Brake Caliper \\ Upper Mounting Bolt|
 |44177-00|2000-2003|Bolt|(F-R) Brake Caliper \\ Bridge Bolt|
-|44184-04|2004-2013|Bolt Pin w/ M12-1.25mm threads ((Dariusz of the XLFORUM http://xlforum.net/forums/showthread.php?p=5882377#post5882377)) |Rear Brake Caliper Bolt Pin|Sportsters|
+|44184-04|2004-2013|Bolt Pin w/ M12-1.25mm threads ((Dariusz of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-tires-wheels-and-brakes-aa/201807-rear-caliper-pin-bolt-thread-2009-nighster#post4482444)) |Rear Brake Caliper Bolt Pin|Sportsters|
 |44201-82|1982-E1987|5/16" x 24 x 1" Hex Socket Head Bolt|Rear Brake Caliper \\ Mounting Bolt|Sportsters|
 |44212-82|1982-E1987|Guide Pin Kit|Rear Caliper Guide Pins|Sportsters|
@@ Line 754: / Line 752: @@
 |2592|1986-1990|#10-24 x 3/8“ Pozidriv \\ Pan Head Screw|Reflector Mounting Screw|Sportsters|
 |3765|1986-1980|1/4“ x 28 x 5/8” Hex Head Bolt|Reflector Mounting Screw|Sportsters|
 ===== Engine Guard / Rear Safety Guard =====

Trace:

Differences

Navigation

Search

Toolbox