Table of Contents
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EVO: Carburetor, Intake Manifold & Exhaust
Air Cleaner (AC)
Mounting Bolts
These bolts mount the air cleaner backing plate to the heads.
1986-1990 air cleaner bolts have 5/16“x18 threads (cap head screws). 1)
1991-2003 air cleaner / breather bolts. Thread pattern is 1/2”x13 with a 5/16“ through hole for the engine to breath from.
2)
3)
2004-up air cleaner / breather bolts. Thread pattern is 1/2”x13.
There are 2 different size holes thru the middle - nominally 1/16“ (1.5875 mm) in the rear and 5/16” in the front). 4)
Backing Plate
Here is the OEM ham can without the filter.
The two bolts on either side of it are the breather bolts that go into the heads.
(and where the oil mist comes out).
With the stock configuration, the mist is vented back into the intake.
Backing plate (29367-07A)8) |
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Screaming Eagle Air Cleaners (stock application)
SCREAMIN’ EAGLE® PRO HIGH-FLOW AIR CLEANER KIT FOR SPORTSTER® MODELS. 9)
(For race application only)
This air cleaner kit provides increased air flow when used with stock, or Screamin’ Eagle carburetors.
It includes a composite backplate, an air cleaner cover adapter, and a high flow, washable element that does not require oiling (K&N).
The breather system also has been redesigned to route breather gases directly into the inlet of the carb to minimize excess oil in the A/C assembly.
29042-04A:
Fits 2004-later XL models with stock air cleaner cover.
If using HD Swingback air cleaner cover 29742-04 a separate purchase of adapter kit P/N 29848-04 is required. $109.95 29066-03:
Fits 1988-2003 XL models. $109.95
For instruction sheets, Click Here to go to the Instructions page in the Sportsterpedia.
Click on the “Y” next to sheet# J03274 for the air cleaner kit and and sheet# J03214 for the adapter kit to download and them.
SE Air Cleaner (29066-03) 10) | |
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29042-04B:
SCREAMIN' EAGLE® HIGH FLOW AIR CLEANER KIT
Fits 2004-later XL Sportster® model motorcycles with Stock air cleaner cover.
If using HD Swingback air cleaner cover 29742-04 a separate purchase of adapter kit P/N 29848-04 is required.
NOTE: EFI models must recalibrate the ECM when installing this kit. Failure to properly recalibrate the ECM can result in severe
engine damage.
For instruction sheets, Click Here to go to the Instructions page in the Sportsterpedia.
Click on the “Y” next to sheet# J03663 for the air cleaner kit and and sheet# J03214 for the adapter kit to download and them.
Screaming Eagle Air Cleaners (for SE high flow 40mm carb)
The air cleaners for the Screamin Eagle 40mm carb are specific to the carb and were sold as original kits along with the carb.
Although some parts also fit BT's, the brackets and some other parts in each kit are specific to certain HD models.
So not all SE air cleaners (as a kit) will fit Sportsters.
High Flow Carburetor and Air Cleaner Kit (91731-85A)
Fits 1972-later XLs and various other HD models.
This kit is for the 2 bolt carb to manifold flange version
For instruction sheet, Click Here to go to the Instructions page in the Sportsterpedia.
Click on the “Y” next to sheet# JX-91731-85A to download and view it.
XL Oval Element Upgrade Kit (29082-90)
This kit is for the 2 bolt carb to manifold flange version and allows the use of an oval (ham can) type cover (cover not included).
For instruction sheet, Click Here to go to the Instructions page in the Sportsterpedia.
Click on the “Y” next to sheet# J01821 for the air cleaner kit to download and view it.
SCREAMING EAGLE EVOLUTION XLH HI-FLO CARB & AIR CLEANER Kit (29081-90C)
This kit is for SE carbs that have a round press-in fit to a tapered manifold adapter (7/8“ thick) that bolts to the 2 hole manifold.
Click Here to go to the Instructions page of the Sportsterpedia.
Click on the “Y” next sheet J00050.