This is an old revision of the document!


IH: Carburetor, Intake Manifold & Exhaust Systems - Sub-01B


Bendix Carb Identification

See also in the Sportsterpedia:

There were three Bendix carburetors, designated in the parts catalogs, that were installed on Sportsters.

Year ModelHD Part #Venture Size
E197227155-72 1)38mm
L1972-197427155-72A 2)38mm
1975-Early 1976
(also '71-'75 FX models)
27155-72B 3) 4) 5) 38mm

Additionally, 27152-71A (38mm) was reportedly factory installed on a '74 XLH delivered from the dealer in July 1974. 6)


27155-72B

27155-72B (13731) fixed jet (hidden under welch plug). Also has stampings 'C' and '5 95' 7)

27152-71

Both of these carbs are stamped 27152-71.
One has a '36'.
The other has a '38' stamped inside the venture.

27152-71A (13732) - venturi stamped '38' 8) 9)
27152-71 (13479) and an arbitrary 'A' - venturi stamped '36' 10) 27152-71 (13479) and an arbitrary 'E'
36mm, fixed jet 11)
27152-71 (13479) and an arbitrary 'E', 38mm, adjustable jet 12)

Venture Size

The venturi size is cast into the venturi. 13)
Looking in the carb from the air cleaner end, the numbers are on the venturi at 12:00 o'clock on the radiused entry.
They are small but every bendix should have the number stamped there.

14)

36mm and 38mm Comparison

Side by side comparison of 36mm and 38mm Bendix carbs.
Aside from the venturi size, the other main difference that might affect the way it runs is the number of secondary idle discharge ports.
These are the holes that get uncovered by the throttle plate at part throttle settings.
The 38mm has 3 (in addition to the idle adjustment screw hole).
The 36 has 2 (in addition to the idle adjustment screw hole).
The air cleaner screw bosses on the 36mm are smaller.

(Left) 38mm, (Right) 36mm 15) 36mm doesn't have a bowl vent hole here 16) (L) 38mm has a flat corner, (R) 36mm is round 17)

Idle Passages

The 36mm carb has 3 idle passages. 18)
The 38mm carb has 4 idle passages.

Main Jets

One feature of an adjustable main jet, (besides the number), is the holes near the bottom that are drilled at about a 45° angle. 19)
Note that on the adjustable main jet shown below (R), the top of it looks identical to the fixed jet. 20)

21)

Some have converted their fixed main jet setup to an adjustable jet.

On carbs with the welch plugged main, you can easily convert back to a screw in tube by removing the plug and pushing out the pressed in tube. 22)
You'll need to thread the body with a somewhat uncommon 9/32“-32 tap. But there may be no advantage to doing this.

This adjustable main jet has the tube extending beyond the taper. 23)

Bendix C66-184 adjustable main jet 24)

Throttle Linkage


1)
1972,1973 HD Sportster Parts Catalog Supplements (99451-72), (99451-73)
2)
1973, 1974 HD Sportster Parts Catalog Supplements (99451-73) (99451-74)
3)
1975 HD Sportster Parts Catalog Supplement (99451-75)
4)
1976 HD Sportster Parts Catalog Supplement (99451-76)
5)
1971-1984 HD FX Parts Catalog pg 35
10) , 24)
photo by Popgadget of the XLFORUM http://xlforum.net/forums/showthread.php?t=2071986
11) , 12)
photo by savagegarden of the XLFORUM http://xlforum.net/forums/showthread.php?t=1903749
15) , 16) , 17)
photo by needspedd of the XLFORUM http://xlforum.net/forums/showthread.php?t=1993814
21)
photo by needspeed of the XLFORUM, annotated by Hippysmack http://xlforum.net/forums/showthread.php?t=2071986&page=2
This website uses cookies. By using the website, you agree with storing cookies on your computer. Also you acknowledge that you have read and understand our Privacy Policy. If you do not agree leave the website.More information about cookies