Table of Contents
This is an old revision of the document!
IH: Suspension
Swingarm (rear fork) Info
Swingarm Swaps
- Pre-1979, only the 1977 XLCR had the box arm with Disc. 1)
 - 1979 - 1981 had the box arm with disc and it will fit pre-79 frames. 2)
 - A 79-81 swing arm will bolt on a 72 frame. Things to consider when changing swingarms are master cylinder placement, operation and the fact that the 79-81 swing arm shock mounting will change the angle of your shocks. 3)
 - Consider if you even want a disc on the rear. It won't work any better than the drum, which is already powerful enough to lock up the wheel. Put your effort into improving the front brake if you want to stop better. 4) You would do better by adapting a later 39 MM Evo fork for brakes and handling. 5)
 
Swingarm
Removing the Swingarm
- If you can do it without removing the staked nut on the left side is best. It serves to center the swingarm in the frame and you can bung up the threads on that nut really easily. 6)
 
Assembling the Swingarm
- For the swing arm its pretty easy when you know how it works. The pivot bolt when tightened presses the inner bearing and race,bearing spacer, and dust shield onto both sides of the frame and the actual adjustment is done by tightening bearing locknut on the right side till you have the desired preload once the preload is set then comes the lock-ring so the right bearing locknut cant turn. 7)
 - When you install the locknut do not stake it as advised in the FSM. A little [not a lot] of blue locktite is all that it needs, and whoever needs to remove it one day will be thankful. 8)
 
Guide to Swingarm Bearing Replacement
Article and Pics by ericfreeman of the XLFORUM 9) 
Click on a pic to enlarge:
| Here are all the parts laid out as they will fit  into the swingarm 10) →  | The bearing outer races are already installed  in the swingarm 11)  | Inspect the swingarm inner surfaces to ensure they  are clean. You can see the bearing outer race already installed in the other side. 12)  | 
	
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| Use some 800 wet/dry sandpaper to smooth  the surface 13)→  | Press the outer races into place using an  appropriate tool.14)  | Grease the tapered roller bearing. I used a very  sticky marine grease that won't wash out. It's not for bearings that rotate at high speed like wheel bearings but will be fine for the swingarm that just oscillates through a small arc. 15)  | 
	
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| Install the bearing in the outer race16)→ | Pack the area around the bearing with more grease  and fit the spacer on the bearing, with the smaller diameter section facing up so it will fit into the hole in the dust cover.17)  | Install the dust seal, ensuring it fits flush with the  swingarm boss. The flat side of the spacer should protrude a little through the dust seal hole. This spacer will seat against the frame when the bearing preload is set.18)  | 
	
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| Here's the outer view of the leftside assembly, with  the pivot bolt nut and bearing locknut in place. I'll wait to lock the bearing locknut into place until I trial-fit the swingarm to ensure I can properly adjust the left bearing preload.19)→  | Repeat the procedure on the other side. Here's  what it looks like with both bearings installed.20)  | This is the entire setup assembled to keep all the  parts together prior to fitting the swingarm in the frame.21)  | 
	
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Installing the Swingarm
Swingarm Parts List
| Year Model | Swingarm Part # | ||
| 1952-1956 All K Models  1957 Sportster  | 47504-52  replaced by 47504-52A 22) 23) replaced by 47504-52B 24)  | All new versions are retro-fit | |
| 1967-1969 XLCH | 47504-56B 25) | ||
| 1967-1974 XLH  1970-1974 XLCH  | 47504-67A 26) | ||
| 1975-1976 XLH, XLCH | 47504-75 27) | ||
| 1977-1978 XL, XLCH | 47504-76 28) | ||
| 1979 XL/XLCH/XLS | 47532-79 (with bearings) 29) | ||
| 1979 XL/XLCH/XLS | 47549-79 (without bearings) 30) | ||
| 1979-1981 XL/XLCH/XLS | 47532-79A (with bearings) 31) | ||
| 1979-1981 XLCH  1979-1981 XL/XLS  | 47473-80 (without bearings) 32) | ||
| 1982 XL/XLS | 47532-81 (with bearings) 33) Square Tube 34) | ||
| 1983-1985 XL/XLS/XLX | 47532-83 (with bearings) 35) Square Tube 36) | ||
Swingarm Pivot Bolts, Bearings and Related Parts List
| Inner Bearing Shield | Part # | Inner Bearing Spacers | Part # | Outer Bearing Spacer (R) | Part# | 
| 52-56 K Models  57-81 XL/XLH/XLCH/XLS  | (2) 47519-52 | 52-56 K Models  57-81 XL/XLH/XLCH/XLS  | (2) 47518-52 | 52-56 K Models  57-E74 XL/XLH/XLCH  | 47517-52 | 
| L74-81 XLH/XLCH/XLS | 47517-74 | 
| Swingarm Bearings | Part # | Swingarm Bearings | Part # | 
| 52-56 K Models  57-E74 XL/XLH/XLCH  | (2) 47521-52  Timken: Race 17520, Bearing 17580 37)  | 82-85 XL/XLS/XLX | (left) (1) 47083-81 | 
| 54-E74 KH/XL/XLH/XLCH | Bearing Kit 47550-74 | 82-85 XL/XLS/XLX | (Right) (2) 47082-81  Timken: Race LM11710, Bearing LM11749 38)  | 
	
| L74-81 XLH/XLCH/XLS | (2) 47521-74  Timken: Race 11520, Bearing 11590 39)  | 
| Bearing Locknut Lock-plate (R) | Part # | 
| 52-56 K Models  57-81 XL/XLH/XLCH/XLS  | 47525-52 | 
| (#10)Bearing Retention:  Lock-Plate Screw / Washer / Lockwasher (R)  | Part # | 
| 52-56 K Models  57 Sportster  | 1187 | 
| 52-56 K Models  57-63 XL/XLH/XLCH  | (#10 x 3/8“ self tapping) 2657 | 
| 52-56 K Models  57-59 Sportsters  | (#10×13/32”) External tooth shake-proof lockwasher 7220 | 
| 53-63 K Models  57-63 XL/XLH/XLCH  | 5/8“ Lockwasher 7072 | 
| L72-81 XLH/XLCH/XLS | (10-24 x 1/2”) Pozidriv fil head (R) 1198 | 
| L72-81 XLH/XLCH/XLS | (#10) Lockwasher (R) 7069 | 
| 54-81 KH/XL/XLH/XLCH/XLS | (5/8“) Bearing Lockwasher 7022 | 
| Swingarm Pivot Bolt / Nut | Part # | 
| 54-81 KH/XL/XLH/XLCH/XLS | 47511-52 | 
| 82-85 XL/XLS/XLX | 41568-81A | 
| Pivot Bolt Nut | Part # | 
| 52-56 K Models  57-E74 XL/XLH/XLCH  | 47512-52 | 
| L74-81 XLH/XLCH/XLS | 47512-74 | 
| Bearing Locknut | Part # | |
| 52-56 K Models &  57-E74 XL/XLH/XLCH  | 47514-52 (Left) |   40) | 
	
| 52-56 K Models &  57-E74 Sportster  | 47515-52 (Right) |   41) | 
	
| L74-81 XLH/XLCH/XLS | 47514-74 (Left) | |
| L74-81 XLH/XLCH/XLS | 47515-74 (Right) | 
| Axle Adjuster | Part # | 
| 54-78 KH/XL/XLH/XLCH | Axle Adjuster (2) 39985-52 | 
| 79-85 XL/XLCH/XLS/XLX | Axle Adjuster (2) 41570-77 | 
| Axle Adjuster Nuts / Washers | Part # | 
| 54-78 KH/XL/XLH/XLCH | Inner Axle Adjuster Nut (2) 7753 (5/16”-24 NF x 17/64“ x 1/2” hex) | 
| 54-78 KH/XL/XLH/XLCH | Outer Axle Adjuster Nut (2) 7744 (5/16“-24 NF x 3/16” x 1/2“ hex) | 
| 79-85 XL/XLCH/XLS | Washer, (2) 6324W (5/16” x 11/16“ x 3/32”) | 
| 79-85 XL/XLCH/XLS | Locknut,(2) 7725 (5/16“x24 x 11/32” x 1/2“ hex) | 
| Fork End Covers | Part # | 
| 79 XL/XLCH/XLS | (2) 47554-78 | 
| 79-85 XL/XLCH/XLS/XLX | (2) 47554-73 | 
| Bearing Dust Shield | Part # | 
| 82-85 XL/XLS/XLX | (2) - (right) 41579-81 | 
| Pivot Bolt Spacer | Part # | 
| 82-85 XL/XLS/XLX | (left) 5716 | 
| Plastic Bearing Plug | Part # | 
| 83-85 XLX | (Left) 10040 | 
| Passenger Footpeg Bracket | Part # | 
| 83-85 XL/XLS | (2) 50615-83 | 
| 83-85 XL/XLS | 3/8” Lockwasher for Footpeg Bracket (2) 7045 | 
| 83-85 XL/XLS | 3/8“x16 2” Knurled 9/16“ Socket Head Screw (2) 855  for Passenger Footpeg Bracket  | 
	
Swingarm Pics
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Pics by ericfreeman of the XLFORUM http://xlforum.net/vbportal/forums/showthread.php?t=709634
22) 
Spare Parts Catalog for all Sportster and K Models pg 38 by OSKRG/ www.harleyKmodel.com
23) 
HD 1952-1959 Spare Parts Catalog for Sportsters and K Models pg 45
24) 
1963 HD Parts Catalog for Sportsters and KH Models 1953-1963 pg 50
42) 
photo by OutlawTexan67 http://xlforum.net/vbportal/forums/showthread.php?t=185355















