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REF: Oiling & Lubrication

77-Present Sportster Oil Pump Comparisons

Links to more oil pump pics and dims in the Sportsterpedia;
77-85 Oil Pump in the IH section of the Sportsterpedia.
86-Present Oil Pump in the Evo section of the Sportsterpedia.

Comparing 77-85, 98-06 and 07 and up Pumps

With a 98 style gasket on the 79 pump, the gasket fits nice and snug as it should be.
There were 3 different fitting changes to the 77-81 pump but the body stayed the same.
A 1-1/2“ hole was cut into an aluminum plate with 4 holes tapped to mount the pump. 1)

The 79, 98 and 07 pumps were bolted to and outlined on the aluminum sheet. 2)

The mounting surfaces are compared below.
The red circle indicates the projected oil entry hole in 77-90 engine cases.
The last pic is a projected lineal of 3/16” from the outside upper edge of the 98 style pump to the center of the entry hole in the case. 3)

You can see the change in gerotors and plates between the different year pumps.
98 and up oil pumps have a cam chest suction port built into the neck of the pump.
The drive gear on the shaft is the same from 77 to present. 4)

The gearshaft is longer on 77-90 oil pumps but the gearshaft to mounting surface heights are the same.
The body housings are longer on 77-90 pumps due to the clearances needed for the gearshaft, spring washer and separator plates (2). 5)

Scavenger gerotors got bigger through the progressive years. 6)

Feed gerotors got bigger also. The 07 feed gears were made thinner than the 06 gears but wider. 7)

77-85 and 86-90 Oil Pump Comparison

The 79-85 pump was bolted to and outlined on the aluminum sheet.
The 86-80 pump was then bolted to the sheet clearly within the mark of the 79-85 pump.

77-85 and 86-90 Gerotors

Feed Gerotors:

Return (scavenge) gerotors:


1) , 3) , 4) , 5) , 6) , 7)
photos by Hippysmack
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