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REF: Tools - Sub-003

Crankshaft / Flywheel Tools

Installing / Removing Timken Bearings

Crankshaft Jig for Installing Timkens 1)
Tool for removal of Timken Bearings 2)

Pulling the Race

Cut the head off of a C-clamp and welded on locking tabs. Huck of tubing from the scrap-bin sliced lengthwise, slotted for the locking tabs
with a cut and ground 1“ Hilti bolt washer welded to one end. Another hunk of refuse tubing with set-screws as a sleeve to hold it all together.
Flywheel Race Puller, 3)

Flywheel / Crankshaft Balancing - Truing

Flywheel Balancing Stands 4)
Flywheel Balancing Tools 5)
* A piece of 4” steel channel as a base.
* Two automobile connecting rods are then bolted to holes drilled in it at the right distance apart to suit whatever flywheels are being worked on.
* A threaded insert was machined up so a half-inch or so bolt could be threaded threaded through, with locknuts to hold it in position.
* The ends of the bolts are machined to a point same as a lathe center (60 degrees maybe?).
* A magnetic dial gauge is stuck to the base to suit the job at hand.
* This rig has been used to do countless numbers of 45 Flathead bottom ends, J models and big Brit singles like the Matchless wheels in the pic.
* The alignment of the two center bolts is not super critical (they just provide the two points). The flywheels and shafts are a straight line between them.
Flywheel / Crankshaft Balancing and Truing Stand 6)
Here is a pair of adaptors to swing big fat Harley 7)
flywheels in a small lathe like a 4.5“ swing Myford etc.
Here is another way to true flywheels in a small Myford lathe that has only a 4.5” swing that won't fit Harley flywheels.
Two offset pieces made from some flat half-inch thick bar and some half-inch round bar.
Truing flywheels on center in a lathe via offset jigs 8)

Crankshaft / Flywheel Installation

Homemade tool to pull the flywheels back into the left case, pressing the bearing on and pull the wheel in at the same time.9)


1) , 2)
photos by saddlebagrail of the XLFORUM http://xlforum.net/forums/showthread.php?t=395586&page=13
4) , 5) , 9)
photos by saddlebagrail of the XLFORUM http://xlforum.net/forums/showthread.php?t=395586&page=12
6) , 7) , 8)
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